PBP Film Stack with Compensation Layer for Large Diffraction Angle

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Solution Overview

Problem

Conventional Pancharatnam-Berry phase (PBP) gratings face challenges in achieving a large diffraction angle, high efficiency, and high degree of circular polarization output, especially when operating in the non-paraxial domain with small in-plane pitches, which complicates fabrication and increases manufacturing costs.

Innovation Solution

A PBP device comprising a PBP film stack and a compensation film stack, where the PBP film stack diffracts an input beam into polarized beams with opposite handednesses, and the compensation film stack converts these beams into circularly polarized beams, achieving high diffraction efficiency and circular polarization output while maintaining a large diffraction angle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If conventional PBP gratings operate in the non-paraxial domain with small in-plane pitches to achieve large diffraction angle, then the diffraction angle increases, but the fabrication complexity increases and manufacturing costs increase

Engineering Contradiction:
Improvediffraction angleVSAvoidfabrication complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The device is divided into two separate functional components: a PBP film stack for diffraction and a compensation film stack for polarization correction. This segmentation allows each component to be optimized independently, simplifying fabrication while achieving both large diffraction angle and high circular polarization output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-layer PBP grating to a multi-layer structure with PBP film stack and compensation film stack arranged in the thickness dimension. This dimensional change enables independent optimization of diffraction function and polarization correction function.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If conventional PBP gratings use small in-plane pitches to achieve large diffraction angle, then the diffraction angle increases, but manufacturing costs increase

Engineering Contradiction:
Improvediffraction angleVSAvoidmanufacturing cost
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

By separating the diffraction function (PBP film stack) from the polarization correction function (compensation film stack), the invention enables standard fabrication processes for each layer, reducing overall manufacturing complexity and cost while achieving large diffraction angles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the structural parameters from a single-layer small-pitch grating to a multi-layer structure with larger effective pitch, making the device easier and cheaper to manufacture while maintaining large diffraction angle performance.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If PBP film stack diffracts input beam into polarized beams with high efficiency, then diffraction efficiency increases, but the degree of circular polarization output decreases

Engineering Contradiction:
Improvediffraction efficiencyVSAvoiddegree of circular polarization output
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The compensation film stack acts as an intermediary component that receives the diffracted beams from the PBP film stack and converts them into circularly polarized beams, thereby improving the degree of circular polarization output without affecting the diffraction efficiency achieved by the PBP film stack.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention merges the PBP film stack (providing high diffraction efficiency) with the compensation film stack (providing high circular polarization output) into a single integrated device, achieving both high diffraction efficiency and high degree of circular polarization output simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a PBP device with improved manufacturing simplicity, reduced costs, and enhanced performance in achieving high diffraction efficiency and circular polarization output, suitable for applications such as liquid crystal polarization holograms and various optical systems.

Implementation Method 1

A PBP device comprising a PBP film stack and a compensation film stack, where the PBP film stack diffracts an input beam into polarized beams with opposite handednesses

Methodology Applied
Scientific EffectPancharatnam-Berry phase:

Implementation Method 2

the compensation film stack converts these beams into circularly polarized beams, achieving high diffraction efficiency and circular polarization output

Methodology Applied
Scientific EffectPolarization conversion: Polarisation

Data Source

PatentUS20240272339A1Polarization gratings having large diffraction angle, high efficiency, high degree of circular polarization output
Publication Date: 2024.08.15 META PLATFORMS TECHNOLOGIES LLC
  • US20240272339A1 patent drawing
  • US20240272339A1 patent drawing
  • US20240272339A1 patent drawing

AI summary

A device includes a Pancharatnam-Berry phase (“PBP”) film stack configured to diffract an input beam as a first polarized beam and a second polarized beam having opposite handednesses. A combined diffraction efficiency of the PBP film stack for the first and second polarized beams is greater than a predetermined value. The device also includes a compensation film stack coupled with the PBP film stack, and configured to respectively convert the first polarized beam and the second polarized beam into a third polarized beam and a fourth polarized beam having the opposite handednesses. The first and second polarized beams include at least one elliptically polarized beam, and the third and fourth polarized beams are two circularly polarized beams. The compensation film stack is configured to convert the at least one elliptically polarized beam into at least one of the two circularly polarized beams.