PBP Element Corrects Chromatic Aberration in Pancake Lenses

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Solution Overview

Problem

Optical devices for virtual, augmented, and mixed reality applications face challenges in achieving compactness, lightweight design while maintaining high resolution and low chromatic aberration, particularly with pancake lenses that suffer from strong chromatic aberration due to their focal nature and multiple reflectors, leading to reduced image quality.

Innovation Solution

Incorporating a Pancharatnam Berry Phase (PBP) element with an opposite Abbe number to the optical lens, which corrects chromatic aberration by manipulating the optic axes of liquid crystals, thereby simplifying the lens design and reducing fabrication costs and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a pancake lens with multiple reflectors is used to achieve compact form factor, then the device size is reduced, but chromatic aberration increases significantly

Engineering Contradiction:
Improveform factorVSAvoidchromatic aberration
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The optical system is segmented into multiple functional elements: the pancake lens assembly and the separate achromatic doublet. This segmentation allows each component to address specific optical requirements - the pancake lens provides compactness while the achromatic doublet corrects chromatic aberration, resolving the contradiction between small form factor and low chromatic aberration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The achromatic doublet uses composite lens construction with at least two lens elements made of different materials having different Abbe numbers. This composite structure enables chromatic aberration correction by combining materials with complementary dispersion properties, allowing the system to maintain compact form factor while reducing chromatic aberration.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If conventional achromatic doublets are used to correct chromatic aberration, then chromatic aberration is reduced, but manufacturing cost and complexity increase

Engineering Contradiction:
Improvechromatic aberrationVSAvoidfabrication cost and complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent introduces the achromatic doublet as an intermediary optical element positioned between the display element and the pancake lens. This intermediary component specifically addresses chromatic aberration without requiring modification to the existing pancake lens manufacturing process, thereby reducing chromatic aberration while minimizing increases in manufacturing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The achromatic doublet utilizes parameter changes in material properties, specifically selecting lens materials with different Abbe numbers to achieve chromatic aberration correction. By changing the material parameters rather than the structural complexity, the system achieves better optical performance with relatively simple manufacturing approaches.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If multiple optical elements are used to achieve high resolution, then image quality improves, but device weight increases

Engineering Contradiction:
ImproveresolutionVSAvoiddevice weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The achromatic doublet employs thin-film optical elements and streamlined lens designs that provide the necessary optical functionality for high resolution while minimizing material usage and overall weight. This allows multiple optical elements to be integrated without proportionally increasing device weight.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The PBP element effectively corrects chromatic aberration in pancake lenses, enabling a compact, lightweight optical system with improved image quality and reduced form factor, addressing the limitations of conventional achromatic doublets in terms of cost and aperture size.

Implementation Method 1

a Pancharatnam Berry Phase (PBP) element coupled to the optical lens. The PBP element is configured to provide chromatic aberration correction for the optical lens

Methodology Applied
Scientific EffectPancharatnam Berry Phase: Birefringence

Implementation Method 2

which corrects chromatic aberration by manipulating the optic axes of liquid crystals

Methodology Applied
Scientific EffectLiquid crystals optic axis manipulation: Liquid Crystals

Implementation Method 3

a quarter-wave plate optically coupled to the linear polarizer

Methodology Applied
Scientific EffectQuarter-wave plate phase retardation: Birefringence

Implementation Method 4

a linear polarizer disposed at a surface of the second optical element

Methodology Applied
Scientific EffectLinear polarizer filtration: Polarisation

Implementation Method 5

a lens system typically includes multiple optical elements, such as one or more of a lens, a waveplate, a reflector, etc., for focusing the image light to the eyes

Methodology Applied
Scientific EffectLight refraction and focusing: Refraction

Data Source

PatentEP3963387B1Achromatic optical lens assembly having pancharatnam berry phase lens
Publication Date: 2024.05.08 META PLATFORMS TECHNOLOGIES LLC
  • EP3963387B1 patent drawingFigure 1
  • EP3963387B1 patent drawingFigure 2A
  • EP3963387B1 patent drawingFigure 2B

AI summary

An optical lens assembly includes an optical lens and a Pancharatnam Berry Phase ("PBP") element coupled to the optical lens. The PBP element is configured to provide chromatic aberration correction for the optical lens. An Abbe number of the PBP element and an Abbe number of the optical lens have opposite signs.