PbS Quantum Dot Solar Cells With Cr-Ag Electrodes for Air Stability

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Solution Overview

Problem

Current photovoltaic devices, particularly those using PbS quantum dots, face challenges such as high cost, instability due to the use of Ag electrodes, and inefficiencies in layer deposition methods, which limit their performance and stability.

Innovation Solution

The development of photovoltaic devices with a Cr—Ag electrode and optimized layer deposition methods using PbS quantum dots treated with 1,2-ethanedithiol and tetrabutylammonium iodide, allowing for low-concentration PbS solutions and ambient temperature processing to achieve uniform, crack-free layers, and the use of optical simulations to select active layer thickness and materials for improved efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If Ag electrodes are used in photovoltaic devices, then electrical conductivity is improved, but air stability deteriorates due to oxidation

Engineering Contradiction:
Improveelectrical conductivityVSAvoidair stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies composite material principle by creating a Cr—Ag electrode structure where a chromium layer is deposited on the Ag electrode. This composite structure combines the high electrical conductivity of Ag with the oxidation resistance of Cr, forming a protective barrier that prevents Ag from reacting with oxygen in the air while maintaining excellent electrical performance.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If high concentration PbS quantum dot solutions are used, then absorption efficiency is improved, but manufacturing cost increases and material waste increases

Engineering Contradiction:
Improveabsorption efficiencyVSAvoidmaterial waste
Core Design Contradiction:
Use of energy by moving objectVSLoss of substance

Solution Approach 1:

The patent applies parameter changes principle by optimizing the concentration parameter of PbS quantum dot solutions. Instead of using high concentration solutions that cause material waste, the invention develops deposition methods and device structures that achieve high absorption efficiency at lower concentrations, thereby reducing material waste while maintaining performance.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional deposition methods are used, then layer formation is achieved, but uniformity and crack-free surfaces are compromised

Engineering Contradiction:
Improvelayer formationVSAvoiduniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies mechanics substitution principle by replacing conventional mechanical deposition methods with optimized deposition techniques that involve controlled solution processing. The invention uses carefully engineered deposition parameters, including controlled drying rates and substrate treatment, to achieve uniform, crack-free layers without relying on harsh mechanical processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Use of energy by stationary object

If ambient temperature processing is used, then energy consumption is reduced, but deposition control becomes more difficult

Engineering Contradiction:
Improveenergy consumptionVSAvoiddeposition control
Core Design Contradiction:
Use of energy by stationary objectVSDevice complexity

Solution Approach 1:

The patent applies parameter changes principle by optimizing multiple deposition parameters to compensate for the lack of thermal energy input. The invention adjusts solution concentration, deposition rate, substrate surface treatment, and drying conditions to achieve controlled, uniform layer formation at ambient temperature, thereby maintaining deposition control without requiring high energy input.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in low-cost, stable, and efficient photovoltaic devices with enhanced power conversion efficiency and air stability, reducing material waste and increasing the effectiveness of PbS quantum dot solar cells.

Implementation Method 1

The semiconductor quantum dots (QDs) of groups IV and VI include the compounds PbSe and PbS. These semiconductors are commonly known to act as photo-absorbers in at least the near-infrared and visible regions of the light spectrum.

Methodology Applied
Scientific EffectPhoto-absorption: Absorption (EM radiation)

Implementation Method 2

PbS QDs have achieved recognition for the generation of multiple excitons, huge bandgap tunability, and/or relatively easy solution methods.

Methodology Applied
Scientific EffectMultiple exciton generation: Photovoltaic Effect

Implementation Method 3

By using a surface treatment, these materials may perform in a manner that is similar to either a positive (p-type) or negative (n-type) semiconductor.

Methodology Applied
Scientific EffectSurface treatment: Adsorption

Data Source

PatentUS20230361229A1Photovoltaic Devices and Methods
Publication Date: 2023.11.09 FLORIDA STATE UNIV RES FOUND INC
  • US20230361229A1 patent drawing
  • US20230361229A1 patent drawing
  • US20230361229A1 patent drawing

AI summary

Photovoltaic devices, and methods of fabricating photovoltaic devices. The photovoltaic devices may include a first electrode, at least one quantum dot layer, at least one semiconductor layer, and a second electrode. The first electrode may include a layer including Cr and one or more silver contacts.