PbSe Nanostructures for Broadband Infrared Detection

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Solution Overview

Problem

Conventional technologies for producing photosensitive materials are expensive, complex, and have a narrow absorption range, limiting their sensitivity and applicability.

Innovation Solution

A method for synthesizing homogenous, single crystal, electrically conductive, and narrow bandgap PbSe nanostructures using chemical bath deposition on quartz substrates, with a tunable iodine doping process to control size and shape, and subsequent etching and post-processing steps to enhance sensitivity and absorption characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional technologies are used to produce photosensitive materials, then the materials can be produced with existing processes, but the production cost is high and the absorption range is narrow

Engineering Contradiction:
Improveproduction cost and process complexityVSAvoidabsorption range
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent changes the fundamental parameters of the photosensitive material by using PbSe nanostructures with tunable bandgap properties. By controlling particle size and composition, the absorption range can be adjusted across different wavelengths, while the chemical bath deposition process maintains low cost and simplicity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates composite structures by incorporating PbSe nanostructures into thin film matrices. This composite approach combines the narrow bandgap properties of PbSe with the structural benefits of thin films, achieving both broad absorption and ease of manufacture

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional photosensitive materials are used, then the materials are available with standard properties, but the sensitivity is limited and the production process is complex

Engineering Contradiction:
ImprovesensitivityVSAvoidproduction process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the photosensitive material into nanostructured PbSe particles dispersed in a thin film matrix. This segmentation increases the surface area to volume ratio, enhancing sensitivity to incident light while the chemical bath deposition process remains relatively simple and scalable

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By changing the size parameter of PbSe nanostructures to the nanoscale regime, the material exhibits quantum confinement effects that enhance sensitivity. The chemical bath deposition process achieves this without requiring complex fabrication equipment

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If simple and less expensive processes are used, then the production cost is reduced, but the sensitivity and absorption characteristics may be compromised

Engineering Contradiction:
Improveproduction costVSAvoidsensitivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The chemical bath deposition process is self-regulating, where the precipitation of PbSe nanostructures occurs automatically through controlled chemical reactions in solution. This self-organizing process produces sensitive nanostructures without requiring complex equipment or high costs

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

By adjusting chemical parameters such as pH, temperature, and precursor concentrations in the chemical bath, the patent optimizes nanostructure formation to achieve high sensitivity at low production cost

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces PbSe nanostructures with increased sensitivity and broader absorption characteristics, achieving cost-effective and simple fabrication, suitable for various applications including infrared detection and solar cells.

Implementation Method 1

A homogenous, single crystal, electrically conductive, and narrow bandgap PbSe nanostructure is synthesized using a chemical bath deposition on, for example, quartz substrates

Methodology Applied
Scientific EffectChemical bath deposition: Chemical Vapour Deposition

Implementation Method 2

a tunable iodine doping process to select the size and/or shape of the nanostructures

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 3

the concentration and/or distribution of iodine across multiple PbSe nanostructures can be adjusted during post processing steps

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 4

The single crystalline PbSe nanostructure can be exposed following an etching process

Methodology Applied
Scientific EffectEtching:

Implementation Method 5

the concentration and/or distribution of iodine across multiple PbSe nanostructures can be adjusted during post processing steps, including heat treatments

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS20250146170A1Photoconductive thin films with pbse nanostructures
Publication Date: 2025.05.08 ILLINOIS TOOL WORKS INC
  • US20250146170A1 patent drawing
  • US20250146170A1 patent drawing
  • US20250146170A1 patent drawing

AI summary

Methods and systems are provided for a homogenous, single crystal, electrically conductive, and narrow bandgap PbSe nanostructure is synthesized using a chemical bath deposition on, for example, quartz substrates, and includes a tunable iodine doping process to select the size and/or shape of the nanostructures. The single crystalline PbSe nanostructure can be exposed following an isolation process (e.g., etching process), and the concentration and/or distribution of iodine across multiple PbSe nanostructures (e.g., on a quartz substrate) can be adjusted during post processing steps, including heat treatments.