PCB Antenna Split Ring Resonator Low-Cost Manufacturing

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Solution Overview

Problem

Existing antennas for wireless communication devices are difficult to manufacture at a low cost due to the need for magnetic materials and complex manufacturing processes, especially when integrating split ring resonators with ground planes on printed circuit boards.

Innovation Solution

A small antenna design featuring conductive radiant elements, branch parts, and a connection element forming a split ring resonator on a printed circuit board, which allows for low-cost manufacturing without the need for impedance matching circuits, using copper foil patterns or other conductive materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a magnetic material is added to downsize an antenna, then the antenna size is reduced, but the manufacturing cost increases

Engineering Contradiction:
Improveantenna sizeVSAvoidmanufacturing cost
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The patent replaces expensive magnetic materials with inexpensive copper foil patterns that can be manufactured using standard PCB processes. The copper patterns serve as both the antenna elements and the resonator structure, eliminating the need for costly magnetic materials while maintaining the downsizing effect through the split ring resonator configuration.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the material parameter from magnetic material to conductive copper foil, and changes the structural parameter by introducing the split ring resonator configuration with capacitor parts. This allows the antenna to achieve size reduction through electromagnetic resonance without requiring magnetic materials, thus resolving the contradiction between size reduction and manufacturing cost.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If a split ring resonator is disposed vertically with respect to a ground plane, then the antenna size is reduced, but the manufacturing complexity increases

Engineering Contradiction:
Improveantenna sizeVSAvoidmanufacturing process complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the split ring resonator structure with the ground plane by forming both as copper foil patterns on the same PCB substrate. The resonator and ground plane are integrated into a single manufacturing process, eliminating the need for separate vertical disposition and complex assembly steps while maintaining the size reduction benefits.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces the mechanical/physical vertical disposition of the resonator with respect to the ground plane with an electromagnetic field-based solution where both structures are planar copper patterns on the PCB. This substitution of mechanical arrangement with electromagnetic field configuration simplifies the manufacturing process while achieving the same size reduction effect.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If conventional antennas are used, then impedance matching is achieved, but the antenna size becomes large

Engineering Contradiction:
Improveimpedance matchingVSAvoidantenna size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent uses electromagnetic resonance in the split ring resonator structure to achieve impedance matching without requiring large antenna dimensions. The resonant frequency of the split ring structure provides the necessary reactance cancellation for impedance matching, analogous to how mechanical vibration at resonance provides maximum energy transfer in mechanical systems.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables the production of small, low-cost antennas that can be integrated into wireless communication devices, reducing size and manufacturing complexity while maintaining effective impedance matching and radiation efficiency.

Implementation Method 1

a different end of the first branch part and a different end of the second branch part face each other and form a capacitor part

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a first radiant element that is conductive and connected to the first terminal; a second radiant element that is conductive and connected to the second terminal

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS9960483B2Antenna, printed circuit board, and wireless communication device
Publication Date: 2018.05.01 NEC CORP
  • US9960483B2 patent drawing
  • US9960483B2 patent drawing
  • US9960483B2 patent drawing

AI summary

An antenna (10) includes: a first radiant element (3) and a second radiant element (4), which are connected to an antenna feeding point (2); a first branch part (5a), one end of which is connected to the first radiant element (3) at a position not corresponding to an end portion of the first radiant element (3); a second branch part (5b), one end of which is connected to the second radiant element (4) at a position not corresponding to an end portion of the second radiant element (4); and a connection element (7), which connects part of the first radiant element (3) and part of the second radiant element (4). A different end of the first branch part (5a) and a different end of the second branch part (5b) face each other and form a capacitor part. The capacitor part is positioned outside the area surrounded by the connection element (7), the first radiant element (3), and the second radiant element (4). Part of the first radiant element (3), part of the second radiant element (4), the first branch part (5a), the second branch part (5b), and the capacitor part form a split ring resonator (8).