PCB Communication Bus with Etched Branch Lines

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Solution Overview

Problem

The existing communication bus systems face challenges with data losses and voltage drops due to the modification of characteristic impedance when numerous branch connectors are inserted, and the need to limit the number of branched outputs to prevent excessive voltage drop, making it complex to connect communicating devices efficiently.

Innovation Solution

The communication bus features etched communication lines and branch lines on separate conducting layers of a printed circuit with optimized spacing and dimensions, including ground conductors and power supply lines, allowing for a higher number of branched outputs while minimizing voltage drop, with the characteristic impedance maintained between 100 and 150Ω.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If numerous branch connectors are inserted along the main communication bus, then more communicating devices can be connected, but the characteristic impedance is modified causing data losses and transmission rate reduction

Engineering Contradiction:
Improvenumber of branched outputsVSAvoiddata transmission quality
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent transitions from a one-dimensional cable-based bus to a two-dimensional planar structure using printed circuit board traces. The communication lines are formed as conductive traces on a PCB substrate, allowing multiple branched outputs to be distributed across the plane without the impedance discontinuities caused by physical connectors. This dimensional change enables numerous connection points while maintaining consistent characteristic impedance throughout the bus structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the number of branch lines is increased, then more communicating devices can be connected, but the voltage drop along the communication bus increases

Engineering Contradiction:
Improvenumber of branch linesVSAvoidvoltage drop
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent changes the physical parameters of the communication bus by using controlled impedance traces on a PCB with specific conductor widths, spacing, and substrate properties. This allows precise control of electrical characteristics including voltage distribution and impedance matching. The planar trace structure enables optimized power and signal distribution to multiple branches while minimizing voltage drop through controlled parameter design.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the main communication bus is lengthened to accommodate more branch lines, then more devices can be connected, but the voltage drop and impedance variation increase

Engineering Contradiction:
Improvenumber of connected devicesVSAvoidcommunication bus length
Core Design Contradiction:
Quantity of substanceVSLength of stationary object

Solution Approach 1:

The patent uses the planar dimension of a printed circuit board to distribute communication lines in two dimensions rather than extending a single linear path. This allows multiple devices to be connected across the board area with shorter individual trace lengths, reducing cumulative voltage drop and impedance variation while accommodating a larger number of devices through spatial distribution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS8664806B2Communication bus and electric panel comprising said bus
Publication Date: 2014.03.04 SCHNEIDER ELECTRIC IND SAS
  • US8664806B2 patent drawing
  • US8664806B2 patent drawing
  • US8664806B2 patent drawing

AI summary

Communication bus having at least one pair of communication lines designed to be connected in series respectively to conductors of a main communication bus designed to be connected to communicating devices of at least one electric panel. Said communication bus comprises at least two branched outputs each having at least two branch lines, said branch lines respectively having a first end connected to a communication line and having a second end designed for connection of the communicating devices. The communication lines are etched on a first conducting layer of a printed circuit, and the branch lines are etched on a second conducting layer of said printed circuit. The communication lines are separated from one another by a distance.