PCB Connector Coupling Assembly for Guided Robotic Insertion
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Solution Overview
Problem
The existing methods for connecting two conductor connectors via a coupling element are cumbersome and require manual skill, making automated connections using robot technology complex due to the need for precise positioning.
Innovation Solution
A device with insertion openings for conductor connectors that facilitates the mechanical fixation of coupling elements, allowing for easy connection of multiple circuit board connectors, enabling automated assembly with reduced manual effort and increased automation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If manual attachment of connectors to coupling element is used, then connection is achievable, but the process is complex and requires manual dexterity
Solution Approach 1:
The device serves as an intermediary tool that mediates between the operator and the connectors/coupling element. It provides guided insertion paths and positioning features that automatically align components during assembly, eliminating the need for manual dexterity while maintaining connection quality.
Solution Approach 2:
The device pre-positions the coupling element and connectors within its structure before the actual connection operation. The guided insertion paths and positioning features prepare the components in advance, so that when insertion occurs, alignment is already established, simplifying the operation.
2Extent of automation
If precise positioning is implemented for automated connection, then automation is possible, but the process becomes extremely complex
Solution Approach 1:
The device enables self-positioning and self-alignment of connectors and coupling elements through its structural features. The guided insertion paths and positioning elements allow components to automatically find their correct positions during insertion, eliminating the need for complex external positioning systems or sensors.
Solution Approach 2:
The device incorporates pre-built positioning structures and guided paths that establish precise alignment before the connection operation begins. This preliminary preparation of positions within the device structure enables automated systems to simply execute the insertion motion without requiring complex real-time positioning control.
3Adaptability or versatility
If multiple individual PCB connectors are mounted separately, then each connector can be individually configured, but mounting effort increases
Solution Approach 1:
The device merges multiple connector mounting operations into a single integrated process. By providing a unified structure that accommodates multiple connectors and a coupling element simultaneously, it allows operators or automated systems to connect several connectors in one operation rather than mounting each individually.
Solution Approach 2:
The device serves multiple functions: it holds and positions multiple connectors, accommodates the coupling element, provides guided insertion paths for all components, and enables simultaneous connection. This multi-functionality consolidates what would otherwise require multiple separate mounting operations into a single efficient process.
Data Source
Figure 1a~1b
Figure 2a~2b
Figure 3a~3b
AI summary
The aim of the invention is to reduce the complexity required to mechanically connect at least two printed circuit board plug connectors together in a reversible manner. This is achieved by a device (1) which has at least one introduction opening (100') for introducing at least one coupling element in an introduction direction. The device (1) additionally has at least two insertion openings (10' ) for inserting at least two printed circuit board plug connectors in an insertion direction, wherein each of the two insertion openings (10') is connected to the aforementioned introduction opening (100') in order to allow a mechanical fixation of the coupling element to each of the two printed circuit board plug connectors.