PCB Differential Pair Width Tuning for Impedance Matching

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Solution Overview

Problem

The impedance mismatch in differential transmission lines on printed circuit boards (PCBs) occurs when the space between pairs of differential transmission lines changes, affecting signal integrity during bypassing voids or connecting to irregular structures.

Innovation Solution

The width of each differential transmission line is adjusted according to specific formulas (e.g., formula 11) to maintain constant impedance, ensuring signal integrity by changing the width in proportion to changes in the space between the lines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the space between differential transmission lines is changed to bypass voids or connect to irregular structures, then the routing flexibility is improved, but the impedance consistency deteriorates

Engineering Contradiction:
Improverouting flexibilityVSAvoidimpedance consistency
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the width of differential transmission lines based on the space between them. When the space changes due to routing requirements, the width parameter is recalculated using specific formulas to maintain constant impedance. This allows the transmission lines to adapt to different spatial configurations while preserving impedance consistency, resolving the contradiction between routing flexibility and impedance consistency.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the width of differential transmission lines is adjusted to maintain constant impedance, then the impedance consistency is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveimpedance consistencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-establishing mathematical relationships and formulas that define how transmission line width should be adjusted based on spacing changes. During the design phase, these formulas are prepared so that during manufacturing, only simple width adjustments are needed rather than complex impedance calculations. This reduces manufacturing complexity while maintaining impedance consistency.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8441327B2Printed circuit board
Publication Date: 2013.05.14 FULIAN PRESION ELECTRONICS (TIANJIN) CO LTD
  • US8441327B2 patent drawing
  • US8441327B2 patent drawing
  • US8441327B2 patent drawing

AI summary

A printed circuit board includes an insulation layer and a signal layer attached to the insulation layer. The signal layer includes a pair of differential transmission lines. Width W of each of the differential transmission lines is changed according to change of space S between the differential transmission lines, based on the following formula:W=C⁢⁢1×H×(C⁢⁢2×H0.8⁢W0+T)C⁢⁢3×ⅇC⁢⁢4×S0H-11-C⁢⁢3×ⅇC⁢⁢4×SH-1.25⁢TIn above formula, C1=7.475, C2=5.98, C3=0.48, C4=−0.96, H is a thickness of the insulation layer, W0 is an original width of each of the differential transmission lines, and S0 is an original space between the differential transmission lines, and T is a thickness of each of the differential transmission lines.