PCB Differential Via Orientation for Crosstalk and Area Reduction

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Solution Overview

Problem

Existing printed circuit boards for optical transceivers face challenges in achieving high-density component arrangement and minimizing crosstalk, leading to increased area occupation and asymmetry in differential transmission lines, which hinders miniaturization and transmission integrity.

Innovation Solution

A printed circuit board design featuring differential signal vias arranged along a single direction through openings in ground conductor layers, with strategically placed ground conductor vias to reduce crosstalk and maintain equal transmission line lengths, thereby minimizing area occupation and ensuring transmission integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If differential signal vias are arranged in pairs with 90 degree orientation to suppress crosstalk, then crosstalk between neighboring pairs is reduced, but the differential transmission lines must detour around the via connection points, occupying significant area and increasing asymmetry

Engineering Contradiction:
Improvecrosstalk between differential signal pairsVSAvoidarea occupied by differential transmission lines
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The patent applies asymmetry by arranging differential signal vias in pairs along the same direction (both vertical or both horizontal) rather than alternating 90-degree orientations. This asymmetric arrangement eliminates the need for detouring transmission lines, allowing straight-line connections that reduce area occupation while maintaining crosstalk suppression through proper via pairing and spacing.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent addresses the crosstalk issue by controlling the spatial arrangement and spacing of via pairs in the planar dimension, rather than relying on orthogonal orientation. The via pairs are positioned with controlled distances and alignments that suppress crosstalk through electromagnetic field management in the horizontal plane, eliminating the need for vertical orientation changes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If differential signal vias are arranged to reduce area occupation, then miniaturization is achieved, but asymmetry of differential transmission lines increases, converting differential mode to common mode

Engineering Contradiction:
Improvearea for component arrangement on printed circuit boardVSAvoidtransmission property of differential transmission lines
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent uses asymmetric via pair arrangements where pairs are oriented along the same direction (all vertical or all horizontal) rather than alternating orientations. This allows compact, straight-line transmission line routing that minimizes area while maintaining symmetry within each differential pair, preventing differential-to-common mode conversion and ensuring reliable high-speed signal transmission.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies local quality by ensuring that each differential via pair maintains proper spacing and alignment characteristics specific to its location on the board. The via pairs are positioned with controlled distances from transmission lines and from each other, optimizing local electromagnetic field distribution to suppress crosstalk while maintaining transmission line symmetry and minimizing area occupation.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If four-channel differential transmission lines are drawn linearly on the first surface, then routing is simplified, but significant area is occupied by the transmission lines

Engineering Contradiction:
Improverouting simplicity of differential transmission linesVSAvoidarea occupied by differential transmission lines
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent utilizes the vertical dimension by arranging differential signal vias in pairs with consistent orientation (all vertical or all horizontal). This allows transmission lines to connect directly to via pairs in a straight line without detours, achieving compact routing that minimizes area occupation while maintaining manufacturing simplicity through straightforward layer-to-layer alignment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11057986B2Printed circuit board and optical transceiver with the printed circuit board
Publication Date: 2021.07.06 CAMBRIDGE IND USA INC
  • US11057986B2 patent drawing
  • US11057986B2 patent drawing
  • US11057986B2 patent drawing

AI summary

The present invention provides a printed circuit board comprising: a dielectric layer (130); N pairs of differential signal vias (2) which penetrate through the dielectric layer wherein N is an integer more than one; N pairs of first strip conductors (101,102) disposed on a first surface of the dielectric layer; a first ground conductor layer (103) disposed in the dielectric layer forming N first differential transmission lines (100) with the N pairs of first strip conductors and the dielectric layer; N pairs of second strip conductors (111,112) disposed on a second surface of the dielectric layer; a second ground conductor layer (113) disposed in the dielectric layer forming N of second differential transmission lines (110) with the N pairs of second strip conductors and the dielectric layer.