Multi-Layer PCB Ground Sheet Configuration for Signal Integrity

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Solution Overview

Problem

Improperly designed signal transmission paths in wireless transmission systems can lead to bad signal quality due to inadequate management of radio frequency signals in signal transceivers and receivers.

Innovation Solution

A signal transmission apparatus is designed with a configuration of three conductive ground sheets and a differential pair on a printed circuit board, where the ground sheets are connected by through holes to maintain a continuous characteristic impedance, reducing common mode noise and enhancing signal transmission quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional signal transmission path is used in wireless transmission systems, then the system can operate with simple structure, but the signal quality deteriorates due to inadequate management of radio frequency signals and common mode noise

Engineering Contradiction:
Improvesignal qualityVSAvoidground sheet configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The ground connection is segmented into three separate ground sheets (first ground sheet, second ground sheet, and third ground sheet) arranged at different positions. Each ground sheet serves a specific function in managing common mode noise and maintaining reference potential, thereby improving signal quality through distributed grounding rather than a single ground connection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grounding structure is extended from a single-plane configuration to a three-dimensional multi-layer arrangement. The first ground sheet is in the first circuit layer, the second ground sheet is in the second circuit layer, and the third ground sheet is in the FR-4 material between layers, creating a vertical stacking configuration that provides better electromagnetic shielding and noise management.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If through holes are used to connect ground sheets, then continuous characteristic impedance is maintained and common mode noise is reduced, but the manufacturing complexity increases

Engineering Contradiction:
Improvecharacteristic impedance continuityVSAvoidPCB fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The through holes are pre-positioned and pre-drilled during PCB manufacturing to establish continuous ground connections between layers before final assembly. This preliminary grounding structure ensures that the characteristic impedance remains continuous throughout the transmission path, preventing signal reflections and maintaining impedance matching without requiring complex post-processing.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If the ground sheets are arranged in multi-layer configuration, then electromagnetic shielding and noise suppression are improved, but the device structure becomes more complex

Engineering Contradiction:
Improvecommon mode noiseVSAvoidcircuit layer structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

All three ground sheets are electrically connected through the through holes to maintain the same electric potential across different circuit layers. This equipotential grounding structure provides a stable reference plane for signal transmission, reducing common mode noise and electromagnetic interference while maintaining a relatively simple overall structure compared to complex shielding arrangements.

Inventive Principle:
Principle #12Equipotentiality

Data Source

PatentUS8384491B2Signal transmission apparatus
Publication Date: 2013.02.26 CLOUD NETWORK TECH SINGAPORE PTE LTD
  • US8384491B2 patent drawing
  • US8384491B2 patent drawing
  • US8384491B2 patent drawing

AI summary

A signal transmission apparatus includes two circuit layers. First and second ground sheets are arranged in the two circuit layers respectively. A third ground sheet is arranged between the two circuit layers. A differential pair includes a transmission line arranged between the first and third ground sheets and a transmission line arranged between the second and third ground sheets. The first to third ground sheets have same electric potential. Projections of the first and second ground sheets on the third ground sheet superpose a border of the third ground sheet. The third ground sheet is formed by extending the border along a signal transmission direction. A vertical distance between the first and second transmission lines is twice as each of a vertical distance from the first ground sheet to the first transmission line and a vertical distance from the second ground sheet to the second transmission line.