PCB Layout Tool Voltage Drop Calculation and Verification

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Solution Overview

Problem

Existing layout tools for printed wire boards lack the capability to effectively verify if the circuit design will operate within acceptable voltage and current parameters, potentially leading to component failures due to insufficient voltage or current delivery and improper connections.

Innovation Solution

A layout tool that calculates electrical parameters for wire traces and integrated circuit components, using resistivity values in combination with length and width to determine voltage drops, and verifies proper spacing and connections, providing a visual indication of potential failure points in the design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If layout tools are used to design printed wire boards, then the design process is automated and efficiency is improved, but the tools lack the capability to verify voltage and current parameters, leading to potential component failures

Engineering Contradiction:
Improvedesign efficiencyVSAvoidcircuit operability verification
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent combines the layout design functionality with electrical parameter verification capabilities into a single integrated system. The design check module is incorporated within the layout tool, allowing simultaneous design and verification operations. This merging eliminates the need for separate verification processes and ensures that voltage and current parameters are checked during the design phase itself.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system performs electrical parameter calculations and verification during the design phase, before the printed wire board is manufactured. By calculating voltage drops, current loads, and power dissipation in advance, the system identifies potential failures before they occur in production, preventing costly rework and component failures.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If detailed electrical parameter calculations are performed for all wire traces, then design reliability is improved, but calculation time and processing complexity increase

Engineering Contradiction:
Improvedesign verification accuracyVSAvoidcalculation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system applies different verification depths to different parts of the circuit based on their importance and risk factors. Critical power traces and traces connecting sensitive components undergo detailed verification, while less critical signal traces receive standard checking. This localized approach ensures high reliability for important circuits while reducing overall processing time.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system uses predefined parameter ranges and thresholds for voltage drops, current loads, and power dissipation. By comparing calculated values against these parameters, the system quickly identifies violations without requiring exhaustive analysis of every trace. Parameter-based filtering allows efficient sorting and prioritization of verification tasks.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures that printed wire board designs operate within specified voltage and current ranges, preventing component failures by identifying and highlighting potential issues in voltage delivery and connection errors, thereby ensuring reliable circuit functionality.

Implementation Method 1

Resistivity values may be used in combination with length and width values of individual traces to calculate the voltage drop across the trace for a given current load

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS8589857B2PWB voltage and/or current calculation and verification
Publication Date: 2013.11.19 DISH TECHNOLOGIES LLC
  • US8589857B2 patent drawing
  • US8589857B2 patent drawing
  • US8589857B2 patent drawing

AI summary

Disclosed is a layout tool that verifies the operability of a printed circuit board design. Electrical parameters may be calculated for wire traces that are laid out for a given design. Based on the voltage drop calculations and the voltage and current requirement of the various system components, the layout tool may determine if a given system component will remain within its required operating range. The layout tool may additionally be operable to verify proper spacing between traces that make up a differential signal and to verify that certain pins of integrated circuit are properly connected.