Flat Base Plate Locking Device for PCB Adjusting Means

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Solution Overview

Problem

Existing locking devices for electrical addressing components on printed circuit boards face challenges in precise and rapid locking, especially when adjusting means are moved quickly, requiring high manufacturing precision and often result in uneven force distribution.

Innovation Solution

A locking device with a flat base plate and oblong detent springs that can be mounted on a printed circuit board, allowing for precise and reliable locking of adjusting means without pressure on one side, enabling easy installation and access, and featuring a design that can be attached using standard fastening means or pretensioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a cylindrical projecting engaging means is used for locking the adjusting means, then locking engagement is achieved, but precise locking becomes difficult when the adjusting means is moved quickly and high manufacturing precision is required

Engineering Contradiction:
Improvelocking reliabilityVSAvoidbearing precision and component tolerances
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The locking device is divided into separate functional components: a base plate mounted on the printed circuit board and detent springs that engage with the adjusting means. This segmentation allows each component to be optimized independently, reducing the need for high overall manufacturing precision while maintaining reliable locking engagement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detent springs provide a dynamic locking mechanism that can quickly engage and disengage from the adjusting means positions. The spring mechanism allows for rapid response to quick movements of the adjusting means, achieving reliable locking without requiring extremely precise manufacturing tolerances.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a cylindrical projecting engaging means is used for locking, then locking engagement is achieved, but the installation height of the adjusting means increases

Engineering Contradiction:
Improvelocking engagementVSAvoidinstallation height
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The locking mechanism transitions from a vertical cylindrical engagement to a planar arrangement where detent springs engage with positioning elements on the adjusting means. This dimensional change allows the locking function to be achieved within the plane of the printed circuit board, reducing the installation height.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a cylindrical projecting engaging means is used for locking, then locking is achieved, but the force load on one side of the adjusting means becomes uneven

Engineering Contradiction:
Improvelocking functionVSAvoidforce distribution uniformity
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

Multiple detent springs are distributed at different locations on the base plate, each engaging with corresponding positioning elements on the adjusting means. This distribution of locking points ensures that the force load is evenly distributed across multiple contact points rather than concentrated on one side, preventing uneven force distribution.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides reliable and precise locking of adjusting means with reduced installation height, allowing for easy replaceability and uniform force distribution, while simplifying the installation process and enhancing the accessibility of components.

Implementation Method 1

a first detent spring (4) for locking engagement with marking means (23) of the adjusting means (5)

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9077318B2Locking device for adjusting element
Publication Date: 2015.07.07 PHOENIX CONTACT GMBH & CO KG
  • US9077318B2 patent drawing
  • US9077318B2 patent drawing
  • US9077318B2 patent drawing

AI summary

The invention relates to a device for locking an adjusting means (5), in particular an electrical addressing device, mounted on a printed circuit board (1) which extends in an x and/or y direction. The device includes an essentially flat base plate (2) having a length (L), a width (B), and a thickness (D), to which a first detent spring (4) is attached for locking engagement with marking means (23, 23′) of the adjusting means (5). The first detent spring preferably has an oblong spring leg (7), wherein in the installed state the base plate (2) is mounted on the printed circuit board (1).