PCB Metasurface Aperture Antenna for Leakage Isolation

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Solution Overview

Problem

The effective control of electromagnetic energy leakage between adjacent cells in large metasurface phased arrays is a key challenge that degrades system performance and efficiency.

Innovation Solution

Strategically placing two vias in the middle of each slot within a metasurface-PCB to reduce electromagnetic energy leakage, combined with an electromagnetic bandgap structure between RF radiating antenna elements and a superstrate for enhanced radiation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electromagnetic energy leakage control measures are implemented in metasurface phased arrays, then system performance and efficiency are improved, but device complexity increases

Engineering Contradiction:
Improvesystem performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the metasurface array into discrete unit cells, each containing isolated iris elements and via structures. This segmentation allows independent control of electromagnetic leakage at each cell level while maintaining overall array functionality, resolving the contradiction between leakage control and complexity by localizing the control mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces via structures as intermediary elements between adjacent iris elements. These via-based electromagnetic bandgap structures act as mediators that block electromagnetic energy leakage between cells without requiring direct modification of the iris elements themselves, thus improving reliability while adding controlled complexity through standardized intermediary components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If isolation between adjacent cells is improved through leakage control, then performance is enhanced, but manufacturing complexity increases

Engineering Contradiction:
ImproveisolationVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent controls isolation by adjusting parameters of the via structures (such as via diameter, depth, and spacing) and iris geometry. By optimizing these parameters, the design achieves effective electromagnetic leakage control through standard PCB manufacturing processes, balancing manufacturing ease with performance enhancement.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite structures combining conductive via materials with dielectric substrate materials to create electromagnetic bandgap effects. This composite approach enables isolation control through material properties rather than complex geometric arrangements, simplifying manufacturing while maintaining effective leakage prevention.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively minimizes undesired leakage, improving isolation and performance of metasurface phased arrays while maintaining cost-effectiveness and scalability, enabling advanced beam steering capabilities.

Implementation Method 1

Strategically placing two vias in the middle of each slot within a metasurface-PCB to reduce electromagnetic energy leakage, combined with an electromagnetic bandgap structure between RF radiating antenna elements

Methodology Applied
Scientific EffectElectromagnetic bandgap:

Implementation Method 2

Metasurface antennas may comprise metamaterial antenna elements that can selectively couple energy from a feed wave to produce beams that may be controlled for use in communication

Methodology Applied
Scientific EffectMetamaterial resonance:

Data Source

PatentUS20250343361A1PCB-based metasurface aperture antenna
Publication Date: 2025.11.06 KYMETA CORP
  • US20250343361A1 patent drawing
  • US20250343361A1 patent drawing
  • US20250343361A1 patent drawing

AI summary

An antenna having a plurality of RF radiating antenna elements (e.g., resonators) that include a double layer iris and methods of using the same are disclosed. In some embodiments, an antenna has a metasurface having a plurality of RF radiating antenna elements, where each of the RF antenna elements has a double layer iris with a first metal layer having a first iris and a second metal layer having a second iris in which first and second irises form a vertical stack in which the first iris is over the second iris.