PCB Patch Antenna Integration with Housing Ground

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Solution Overview

Problem

Incorporating wireless components like antennas into electronic devices can lead to space consumption issues, unsatisfactory performance, and interference with control circuitry if not designed properly.

Innovation Solution

A patch antenna is integrated into an electronic device using a metal patch on a printed circuit board, coupled with an antenna ground formed from a metal housing, and impedance-matched using slots, with inductors blocking RF signals and dielectric structures maintaining component distances to prevent interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a traditional antenna is used in an electronic device, then wireless communication function is achieved, but the antenna consumes excessive space within the device

Engineering Contradiction:
Improveantenna space consumptionVSAvoidwireless communication performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent combines the antenna structure with the printed circuit board by forming the radiating element directly on the PCB substrate. The antenna ground is integrated with the device housing, merging multiple components into a unified structure that reduces overall space consumption while maintaining wireless communication functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The metal housing serves multiple functions: it provides structural support for the device, acts as the antenna ground plane, and serves as a mounting structure for internal components. This multi-functionality eliminates the need for separate antenna ground structures, reducing space requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If an antenna is placed close to control circuitry to save space, then space requirements are reduced, but RF interference with control circuitry occurs

Engineering Contradiction:
Improvedevice volumeVSAvoidRF interference
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

A dielectric material is introduced between the antenna structure and the control circuitry to act as an electromagnetic shield. This intermediary material attenuates RF signals while allowing the antenna to be positioned close to other components, preventing interference without sacrificing space

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The dielectric material is strategically placed only in regions where RF interference is likely to occur, such as between the antenna and sensitive control circuitry. This localized approach provides interference protection without adding excessive overall device volume

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If antenna components are integrated on a printed circuit board, then manufacturing is simplified, but impedance matching becomes difficult to achieve

Engineering Contradiction:
Improveantenna integrationVSAvoidimpedance matching
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent employs slots of specific dimensions and configurations in the antenna radiating element to adjust its electrical characteristics. By carefully controlling the slot size, position, and orientation, the impedance of the antenna is tuned to match the transmission line impedance, achieving optimal impedance matching while maintaining PCB integration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The antenna radiating element is divided into multiple sections with slots introduced at strategic locations. This segmentation allows independent adjustment of different portions of the antenna structure to achieve the desired impedance characteristics while maintaining the overall integrated PCB design

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances antenna performance, reduces space requirements, and prevents RF interference with control circuitry, providing improved wireless communication capabilities in electronic devices.

Implementation Method 1

Inductors may be interposed in signal paths between the control circuitry and the buttons to block radio-frequency signals from the radio-frequency transceiver circuit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A plastic shim or other dielectric structure may be used to maintain a flexible printed circuit at a desired distance from the metal patch

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS10141626B2Electronic device printed circuit board patch antenna
Publication Date: 2018.11.27 APPLE INC
  • US10141626B2 patent drawing
  • US10141626B2 patent drawing
  • US10141626B2 patent drawing

AI summary

An electronic device may be provided with wireless circuitry that includes a radio-frequency transceiver circuit and an antenna. The antenna may be a patch antenna formed from a patch antenna resonating element and an antenna ground. The patch antenna resonating element may be formed from a metal patch on a printed circuit board. The antenna ground may be formed from a metal housing having a planar rear wall that lies in a plane parallel to the metal patch. The radio-frequency transceiver circuit may be coupled to the metal patch through traces on the printed circuit and may be coupled to rear wall of the housing through a screw and a screw boss in the housing. Buttons and other electrical components may be mounted on the printed circuit board and may be coupled to control circuitry on the printed circuit board through the metal patch.