PCB Retaining Element for Secure Connector Assembly

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Solution Overview

Problem

The existing electrical connector modules for portable electronic devices, such as ultrabooks, have complex assembly processes for movable elements, which complicates the assembly and does not meet the requirements of ease and aesthetic appeal.

Innovation Solution

An electrical connector module with a retaining element comprising support arms, flexible connecting arms, and an engaging seat integrated with the circuit board and casing, allowing for easy assembly and secure plugging of the connector plug, while maintaining the device's slim design and aesthetic appeal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a movable element is mounted on the bottom wall to secure the connector plug, then the connector plug can be stably secured, but the assembly process becomes complicated

Engineering Contradiction:
Improveconnector plug stabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The retaining element is integrated with the circuit board as a single unit, merging two previously separate components (retaining element and circuit board) into one. This integration eliminates the need for separate assembly steps while maintaining the securing function, thus reducing assembly complexity without compromising connector plug stability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The circuit board is designed to serve dual functions: its original electrical connection function and the new function of mounting the retaining element. By making the circuit board multi-functional, the patent eliminates the need for a separate bottom wall structure, simplifying the overall assembly while maintaining secure connector plug retention

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Shape

If the engaging seat covers the opening in the bottom casing wall, then aesthetic appeal is improved, but the structure becomes more complex

Engineering Contradiction:
Improveaesthetic appealVSAvoidstructural complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The engaging seat is integrated with the retaining element, which itself is integrated with the circuit board. This multi-level integration merges multiple structural components into one, allowing the engaging seat to cover the opening for aesthetic purposes without requiring separate structural elements, thus maintaining simplicity while improving appearance

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies the assembly process of the connector module, ensures secure electrical connection, and maintains the device's slim and aesthetically pleasing design by using a retaining element that can be easily mounted on the circuit board, facilitating easy plugging and preventing the connector plug from being pulled out.

Implementation Method 1

each of the flexible connecting arms stores a restoring force to urge the engaging seat to abut against the connector plug

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8882531B2Retaining element for securing a plug to a connector mounted on a printed circuit board
Publication Date: 2014.11.11 WISTRON CORP
  • US8882531B2 patent drawing
  • US8882531B2 patent drawing
  • US8882531B2 patent drawing

AI summary

This disclosure relates to an electrical connector module and an electronic device including the same. The electrical connector module includes: a circuit board formed with two lateral notches and a main notch interposed therebetween; an electrical connector mounted on the circuit board and including an insulating housing; and a retaining element including: two support arms respectively formed on the circuit board relative to the lateral notches; two flexible connecting arms respectively extending from the support arms through the lateral notches; and an engaging seat connected between the flexible connecting arms and suspended under the main notch so as to cooperate with the insulating housing to define a plugging space.