PCB Stator Camera Head for Smooth Lightweight Pan-Tilt-Roll

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Solution Overview

Problem

Lightweight camera equipment struggles to replicate the smooth movements achieved with heavier systems, as the reduced mass makes it difficult to maintain smooth panning, tilting, or rolling.

Innovation Solution

The development of motorized camera heads with PCB stator motors that provide haptic feedback, allowing for adjustable mechanical properties such as inertia and friction, thereby mimicking the feel of heavier mechanical systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If heavy equipment is used, then smooth movements are achieved, but portability deteriorates

Engineering Contradiction:
Improvesmooth movementsVSAvoidequipment weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of moving object

Solution Approach 1:

The patent replaces traditional mechanical inertia-based smooth movement systems with an electromechanical system using PCB stator motors. These motors use electromagnetic fields to generate motion, eliminating the need for heavy mechanical components while maintaining smooth pan, tilt, and roll movements through electronic control of motor torque and speed.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical parameters of the motor system by using PCB-stator construction with integrated circuitry. This allows precise control of motor output parameters (torque, speed, acceleration) to replicate the movement characteristics of heavy equipment without requiring actual heavy mass, thereby achieving smooth movements with lightweight components.

Inventive Principle:
Principle #35Parameter changes

2Weight of moving object

If lightweight equipment is used, then portability is improved, but smooth movements deteriorate

Engineering Contradiction:
Improveequipment weightVSAvoidsmooth movements
Core Design Contradiction:
Weight of moving objectVSStability of the object's composition

Solution Approach 1:

The patent substitutes mechanical inertia with electromagnetic force control. The PCB stator motors can generate controlled electromagnetic torque to produce smooth movements without relying on heavy mechanical mass, allowing lightweight equipment to achieve the same movement quality as traditional heavy systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements dynamic control of motor parameters through integrated circuitry on the PCB stator. This allows real-time adjustment of motor characteristics (torque, speed, acceleration profiles) to optimize movement smoothness, enabling lightweight equipment to dynamically compensate for its lower mass and achieve stable, smooth operation.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If traditional friction adjustment systems are used, then operational control is achieved, but adaptability to different physical properties deteriorates

Engineering Contradiction:
Improveoperational controlVSAvoidadjustability of physical properties
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent replaces static friction adjustment mechanisms with dynamic electronic control of motor parameters. The PCB stator motors can electronically adjust torque, speed, and acceleration characteristics to adapt to different payloads and operational requirements, providing both ease of operation and high adaptability that mechanical friction systems cannot achieve.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent enables changeable physical properties through electronic parameter control of the motors. The integrated circuitry on the PCB stator allows programmable adjustment of motor characteristics to mimic different mechanical system behaviors, providing adaptability to various physical properties while maintaining simple operational control through electronic interfaces.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables camera operators to achieve smooth movements with lightweight camera equipment, providing a feel similar to traditional heavier systems while maintaining the portability benefits of lighter systems.

Implementation Method 1

motorized camera heads with PCB stator motors that provide haptic feedback

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS20250189875A1Camera head with integrated PCB stator motors
Publication Date: 2025.06.12 NODAL FILM SYST LLC
  • US20250189875A1 patent drawing
  • US20250189875A1 patent drawing
  • US20250189875A1 patent drawing

AI summary

Camera heads having up to three axes of rotation (e.g., pan, tilt, roll). Each axis of rotation coincides with the rotational output of a PCB stator motor. PCB stator motors are used to prevent cogging and to reduce weight, while giving haptic feedback to a user that allows the camera head to mimic the physical properties of various mechanical camera heads. For example, despite being lightweight, an embodiment of the inventive subject matter can imitate the feel of a much heavier mechanical system.