PCBA Self-Test Using Dual Current Photo Sensor Error Checks

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Diagnostic devices with defective printed circuit board assemblies (PCBAs) are not adequately tested for functionality before assembly, leading to potential reliability issues.

Innovation Solution

A test apparatus and method that measure collector currents of photo sensors on the PCBA at different current levels to determine an error value, comparing it against a threshold to indicate pass or fail for device assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If PCBA components are thoroughly tested before assembly, then reliability is improved, but device complexity and testing time increase

Engineering Contradiction:
ImprovePCBA functionalityVSAvoidtesting apparatus
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The PCBA under test performs self-diagnosis by utilizing its own functional components (light source, photo sensors, processor) to generate and measure test signals, eliminating the need for complex external testing equipment. The processor executes test code that controls the light source and reads photo sensor outputs, enabling the device to test itself

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The functional components of the PCBA (light source, photo sensors, processor) serve dual purposes: they perform their primary diagnostic device functions while simultaneously serving as test generation and measurement elements for self-diagnosis, reducing the need for separate dedicated test equipment

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple measurements are taken at different current levels, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improveerror value accuracyVSAvoidtesting duration
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The testing process uses periodic measurement cycles where the light source operates at different current levels (first current level and second current level) in sequence, with measurements taken at each level. This periodic variation in operating conditions enables precise error value calculation through comparison of results from different states

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The processor stores test results from measurements at different current levels and performs error value calculations based on predetermined formulas. By preparing and storing measurement data from multiple current levels before final evaluation, the system ensures accurate reliability determination without requiring continuous real-time analysis

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures the PCBA is in a sufficiently functional condition for device assembly by accurately identifying defective components, thereby enhancing the reliability of diagnostic devices.

Implementation Method 1

control a light source of the PCBA of the diagnostic device to operate at a first current level; measure a first collector current of a first photo sensor of the PCBA of the diagnostic device

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS20260023106A1Test apparatus and method for testing PCBA of a diagnostic device
Publication Date: 2026.01.22 CHURCH & DWIGHT CO INC
  • US20260023106A1 patent drawing
  • US20260023106A1 patent drawing
  • US20260023106A1 patent drawing

AI summary

Test apparatus and method for testing a printed circuit board assembly (PCBA) of a diagnostic device are disclosed. The apparatus controls a light source of the PCBA of the diagnostic device to operate at a first current level. The apparatus measures a first collector current of a first photo sensor of the PCBA of the diagnostic device. The apparatus measures a first collector current of a second photo sensor of the PCBA of the diagnostic device. The apparatus controls the light source of the PCBA of the diagnostic device to operate at a second current level. The apparatus measures a second collector current of the first photo sensor of the PCBA of the diagnostic device. The apparatus measures a second collector current of the second photo sensor of the PCBA of the diagnostic device. The apparatus determines an error value based on the measured collector currents.