PCBA Self-Test Using Dual Current Photo Sensor Error Checks
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Solution Overview
Problem
Diagnostic devices with defective printed circuit board assemblies (PCBAs) are not adequately tested for functionality before assembly, leading to potential reliability issues.
Innovation Solution
A test apparatus and method that measure collector currents of photo sensors on the PCBA at different current levels to determine an error value, comparing it against a threshold to indicate pass or fail for device assembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If PCBA components are thoroughly tested before assembly, then reliability is improved, but device complexity and testing time increase
Solution Approach 1:
The PCBA under test performs self-diagnosis by utilizing its own functional components (light source, photo sensors, processor) to generate and measure test signals, eliminating the need for complex external testing equipment. The processor executes test code that controls the light source and reads photo sensor outputs, enabling the device to test itself
Solution Approach 2:
The functional components of the PCBA (light source, photo sensors, processor) serve dual purposes: they perform their primary diagnostic device functions while simultaneously serving as test generation and measurement elements for self-diagnosis, reducing the need for separate dedicated test equipment
2Measurement precision
If multiple measurements are taken at different current levels, then measurement precision is improved, but loss of time increases
Solution Approach 1:
The testing process uses periodic measurement cycles where the light source operates at different current levels (first current level and second current level) in sequence, with measurements taken at each level. This periodic variation in operating conditions enables precise error value calculation through comparison of results from different states
Solution Approach 2:
The processor stores test results from measurements at different current levels and performs error value calculations based on predetermined formulas. By preparing and storing measurement data from multiple current levels before final evaluation, the system ensures accurate reliability determination without requiring continuous real-time analysis
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Ensures the PCBA is in a sufficiently functional condition for device assembly by accurately identifying defective components, thereby enhancing the reliability of diagnostic devices.
Implementation Method 1
control a light source of the PCBA of the diagnostic device to operate at a first current level; measure a first collector current of a first photo sensor of the PCBA of the diagnostic device
Data Source
AI summary
Test apparatus and method for testing a printed circuit board assembly (PCBA) of a diagnostic device are disclosed. The apparatus controls a light source of the PCBA of the diagnostic device to operate at a first current level. The apparatus measures a first collector current of a first photo sensor of the PCBA of the diagnostic device. The apparatus measures a first collector current of a second photo sensor of the PCBA of the diagnostic device. The apparatus controls the light source of the PCBA of the diagnostic device to operate at a second current level. The apparatus measures a second collector current of the first photo sensor of the PCBA of the diagnostic device. The apparatus measures a second collector current of the second photo sensor of the PCBA of the diagnostic device. The apparatus determines an error value based on the measured collector currents.


