PCIe Replaceable Fan Module for Adaptive Server Cooling

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Solution Overview

Problem

As IHS hardware components increase in speed and power consumption, the heat generated also increases, necessitating effective cooling to prevent overheating, instability, and damage, while existing cooling systems may not efficiently adapt to varying cooling needs.

Innovation Solution

A replaceable fan module with a centrifugal fan mounted on a printed circuit board, configured for PCIe form factor, which can be substituted for PCIe computing components, providing airflow cooling by drawing air from within the chassis and directing it orthogonally through openings in the bracket.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cooling fan capacity is increased to handle higher heat generation from faster hardware components, then cooling effectiveness is improved, but device complexity and power consumption increase

Engineering Contradiction:
Improvecooling effectivenessVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The PCIe slot is designed to serve dual purposes: hosting computing components (GPUs, NICs, storage controllers) and hosting cooling fan modules. This allows the same physical infrastructure to provide both computational functionality and thermal management, reducing overall system complexity while maintaining effective cooling capacity for high-power components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cooling system enables dynamic configuration where fan modules can be substituted for computing components based on real-time cooling requirements. The system can adapt its cooling capacity by inserting higher-capacity fan modules when heat generation increases, rather than being locked into a fixed cooling configuration

Inventive Principle:
Principle #15Dynamics

2Temperature

If fixed cooling systems are used to maintain stable thermal conditions, then temperature control is improved, but adaptability to varying cooling needs deteriorates

Engineering Contradiction:
Improvetemperature controlVSAvoidcooling adaptability
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The system transitions from static cooling to dynamic cooling by allowing hot-swappable fan modules in PCIe slots. This enables the cooling configuration to be adjusted in real-time based on the computational load and heat generation of installed components, providing both temperature stability and adaptability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cooling system allows changing of fan module parameters (size, airflow capacity, speed) by substituting different PCIe fan modules. This enables the system to match cooling capacity to the specific thermal requirements of different computing components without redesigning the entire cooling architecture

Inventive Principle:
Principle #35Parameter changes

3Productivity

If PCIe slots are dedicated solely to computing components, then computational functionality is maximized, but cooling flexibility is reduced

Engineering Contradiction:
Improvecomputational functionalityVSAvoidcooling flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

PCIe slots are designed as universal interfaces that can accommodate both computing components and cooling fan modules. This multi-functionality allows the system to maximize computational functionality when needed while maintaining the flexibility to provide enhanced cooling by substituting fan modules into available PCIe slots

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for adaptable cooling by substituting fan modules for computing components, maintaining optimal operating temperatures and extending component lifespan, thereby enhancing datacenter reliability.

Implementation Method 1

a first centrifugal fan mounted on a printed circuit board, wherein an exhaust of the first centrifugal fan is oriented towards openings in a bracket

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS20260032853A1Pcie form factor replaceable cooling fan
Publication Date: 2026.01.29 DELL PROD LP
  • US20260032853A1 patent drawing
  • US20260032853A1 patent drawing
  • US20260032853A1 patent drawing

AI summary

A replaceable fan module may be swapped with computing components installed in PCIe slots of a chassis that may include one or more IHSs (Information Handling Systems), such as rack-mounted servers. The replaceable fan module may include a centrifugal fan that is mounted on a printed circuit board, where an exhaust of the centrifugal fan is oriented towards openings in a bracket used to fasten the printed circuit board within a PCIe slot of the chassis. The printed circuit board may include pins for electrically coupling the replaceable fan module to the PCIe slot of the chassis, where the pins are arranged according to a PCIe form factor and the replaceable fan module is activated and configured for operation upon coupling of the pins to a connector of the PCIe slot. One or more additional centrifugal fans may be added to the printed circuit board.