PCM Accumulator Valve Control for Phase-Change HVAC Efficiency

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Solution Overview

Problem

Existing HVAC systems using phase change materials (PCMs) for heating and cooling face challenges in efficiency, controllability, and practical implementation, particularly in effectively managing the phase changes of PCMs to enhance thermal energy transfer.

Innovation Solution

The system comprises a first heat exchanger, a force unit, a PCM accumulator, a valve system, and a control unit. The control unit manages the valve system to disconnect the PCM accumulator during compression and connect it during expansion, allowing for efficient phase change management and thermal energy transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the PCM accumulator is continuously connected to the heat exchanger, then the system structure is simpler, but the controllability and efficiency during compression and expansion cycles deteriorate

Engineering Contradiction:
Improvesystem structureVSAvoidcontrollability
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The valve system dynamically changes the connectivity state between the PCM accumulator and heat exchanger based on the operational phase (compression or expansion). During compression, the valve disconnects the accumulator to allow efficient compression of PCM in the heat exchanger. During expansion, the valve connects the accumulator to enable PCM expansion. This dynamic reconfiguration improves controllability without significantly increasing overall system complexity.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If mechanical compression is applied to enhance phase change and thermal energy transfer, then the coefficient of performance (COP) improves, but the system complexity and control requirements increase

Engineering Contradiction:
Improvecoefficient of performanceVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

A valve system acts as an intermediary component to control the connectivity between the PCM accumulator and heat exchanger during compression and expansion cycles. This intermediary enables the mechanical compression process to be efficiently controlled, improving the coefficient of performance by ensuring proper timing and isolation of components during phase change operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the valve system disconnects the PCM accumulator during compression, then the efficiency of thermal energy transfer improves, but the control system complexity increases

Engineering Contradiction:
Improveefficiency of thermal energy transferVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The valve system operates periodically, switching between connected and disconnected states in synchronization with the compression and expansion cycles. During compression phases, the valve disconnects the PCM accumulator to maximize thermal energy transfer efficiency. During expansion phases, the valve reconnects the accumulator. This periodic action pattern improves productivity while keeping the control system manageable through rhythmic, predictable operation.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the coefficient of performance (COP) and controllability of the system, enhancing the efficiency of thermal energy transfer and providing a more practical implementation of PCM-based HVAC systems.

Implementation Method 1

The compression of the PCM causes a phase change, during which thermal energy can be transferred between the PCM and another medium

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

a force unit configured to be fluidly connected to the first outer end of the first heat exchanger and configured to compress the phase change material in the first heat exchanger

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

the first heat exchanger is configured to receive a phase change material... during compression of the phase change material... thermal energy can be transferred between the PCM and another medium

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS20250137734A1Systems and method for heating and/or cooling at least one medium
Publication Date: 2025.05.01 FLUIDE ENERGY SRL
  • US20250137734A1 patent drawing
  • US20250137734A1 patent drawing
  • US20250137734A1 patent drawing

AI summary

System for cooling and/or heating at least one medium, comprising: a first heat exchanger comprising a first outer end and a second outer end, wherein the second outer end is closed, wherein the first heat exchanger is configured to receive a phase change material; a force unit configured to be fluidly connected to the first outer end of the first heat exchanger and configured to compress the phase change material in the first heat exchanger; a PCM accumulator configured to receive phase change material; and a control unit configured to: during compression of the phase change material in the first heat exchanger by the force unit, fluidly disconnect the PCM accumulator from the first heat exchanger; and during expansion of the phase change material in the first heat exchanger, fluidly connect the PCM accumulator with the first heat exchanger for allowing phase change material to expand into the PCM accumulator.