Phase Change Material Containment Vessels for Thermal Conduction

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Solution Overview

Problem

Existing phase change materials (PCMs) are not effectively utilized in building environments due to low thermal conductivity and lack of visibility, which limits their ability to modulate temperature variations and provide thermal comfort to occupants, as they are often placed out of sight and not directly exposed to airflow.

Innovation Solution

Development of containment vessels with high surface-to-area ratios and embedded conductive meshes or structures that enhance thermal conductivity and allow for visual observation of PCM phase changes, enabling reconfiguration and improved thermal energy conduction between PCMs and surrounding air, while also promoting airflow and light modulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If PCMs are placed out of view within wall cavity or ceiling, then their operation and functionality are hidden from occupants, but their ability to directly interact with airflow and provide visual feedback is reduced

Engineering Contradiction:
Improvevisual awareness and reconfigurabilityVSAvoidthermal energy conduction effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The containment vessels are designed to be movable and reconfigurable within the building interior, allowing occupants to dynamically adjust their positions to optimize thermal energy conduction based on real-time thermal comfort needs and visual observation of PCM states

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The transparent containment vessels act as intermediaries that simultaneously enable visual observation of PCM operation and maintain effective thermal energy conduction between PCMs and surrounding air, resolving the conflict between visibility and thermal performance

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If PCMs are exposed directly to airflow in living/working space, then their ability to modulate temperature is enhanced, but their operation becomes visible to occupants

Engineering Contradiction:
Improvetemperature modulation capabilityVSAvoidvisual awareness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The PCM materials undergo visible phase changes (solid-liquid transitions) that provide visual feedback to occupants about their operational state, making the temperature modulation process observable and intuitive without requiring additional indicators

Inventive Principle:
Principle #32Color changes

3Quantity of substance

If PCMs have low thermal conductivity, then they store latent heat effectively, but their ability to conduct thermal energy to surrounding air is limited

Engineering Contradiction:
Improvelatent heat storage capacityVSAvoidthermal energy conduction rate
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The system uses composite containment structures combining transparent materials with high surface-area-to-volume ratios that enhance thermal conduction while maintaining visual transparency, allowing PCMs to both store latent heat and effectively conduct thermal energy to surrounding air

Inventive Principle:
Principle #40Composite materials

4Reliability

If containment vessels have high surface-to-area ratios, then thermal conduction between PCMs and air is enhanced, but the complexity of device design increases

Engineering Contradiction:
Improvethermal conduction efficiencyVSAvoidcontainment vessel structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses multiple smaller containment vessels distributed throughout the space rather than one large vessel, with each vessel having optimized surface-area-to-volume ratio for efficient thermal conduction while maintaining simple individual structures that are easy to manufacture and deploy

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances the thermal conductivity of PCMs, allowing for effective temperature stabilization and visual awareness, enabling occupants to reconfigure systems for improved comfort and energy efficiency, while also optimizing light transmission and thermal storage.

Implementation Method 1

the substances with a high heat of fusion which, melting and solidifying at a certain temperature, is capable of storing and releasing large amounts of energy. Heat is absorbed or released when the material changes from solid to liquid and vice versa

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

PCMs are classified as latent heat storage (LHS) units. PCMs store 5 to 14 times more heat per unit volume than conventional storage materials such as water, masonry or stone

Methodology Applied
Scientific EffectLatent heat storage: Latent Heat

Implementation Method 3

containers that promote conduction of thermal energy between the phase change materials within the containment vessels and the surrounding air. structures to promote the conduction of thermal energy to and from the interior of the container

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

the containers are transparent to enable visual awareness of the operation and functionality of the PCMs

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS9797187B2Devices for modulation of temperature and light based on phase change materials
Publication Date: 2017.10.24 CARNEGIE MELLON UNIV
  • US9797187B2 patent drawing
  • US9797187B2 patent drawing
  • US9797187B2 patent drawing

AI summary

Devices that incorporate phase change materials in containment vessels promote conduction of thermal energy between the phase change materials within the containment vessels and the surrounding air. In some embodiments, the containment vessels are transparent to enable visual awareness of the operation and functionality of the PCMs. In some embodiments, the containment vessels are design to passively promote air flow across the surfaces of the containment vessels. In some embodiments, the containment vessels include embedded structures to promote the conduction of thermal energy to and from the interior of the containment vessel. In some of these embodiments, the intent is to target the location of crystal ‘seeds’ and control crystal growth, thus gaining greater control over thermal transfer.