Phase Change Materials for Wind Turbine Icing Delay

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Solution Overview

Problem

Wind-driven power generators in cold climates face significant issues with icing, which affects aerodynamics, structural integrity, and safety, leading to reduced energy production and potential shutdowns, with existing anti-icing methods having limitations such as temporary efficacy or volume changes that can cause material cracking.

Innovation Solution

Incorporating phase change materials (PCMs) into wind-driven power generator components, either confined in capsules or chemically anchored, that undergo a solid-liquid phase change at temperatures below 0°C, releasing latent heat to delay or prevent icing without significant volume expansion, thus maintaining structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional anti-icing methods (nanocoatings, heatable fabrics) are used, then ice formation is inhibited, but the efficacy is temporary or causes material cracking due to volume changes

Engineering Contradiction:
Improveanti-icing efficacyVSAvoidduration of anti-icing protection
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The invention changes the thermal parameters of the wind turbine components by incorporating PCMs with specific melting points (0°C, -10°C, -20°C) to actively regulate temperature and prevent ice formation. This transforms the passive thermal properties of the materials into active temperature control, extending the duration of anti-icing protection beyond temporary coatings.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates composite materials by integrating PCMs into the structural components of the wind turbine (blades, nacelle, hub). These composites combine the structural functionality of the original materials with the thermal regulation capability of PCMs, providing long-lasting anti-icing protection without the limitations of temporary coatings.

Inventive Principle:
Principle #40Composite materials

2Reliability

If PCMs are incorporated into wind turbine components, then icing is delayed and de-icing is caused, but volume expansion during phase change can crack materials

Engineering Contradiction:
Improveicing preventionVSAvoidmaterial structural integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The invention encapsulates PCMs in flexible capsules with elastic walls that can accommodate volume changes during phase transition. These capsules act as containment structures that prevent the expanding PCM from cracking the surrounding structural materials, thus maintaining structural integrity while enabling effective icing prevention.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The encapsulation capsules serve as an intermediary between the PCM and the structural material. This intermediary layer absorbs the volume expansion stress during freezing, preventing direct transmission of mechanical stress to the structural components and avoiding cracking.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If PCMs are used to delay icing, then annual energy production increases, but the system complexity increases due to encapsulation requirements

Engineering Contradiction:
Improveannual energy productionVSAvoidPCM incorporation system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention segments the PCM system into discrete encapsulated units that can be independently manufactured and then integrated into various wind turbine components. This segmentation simplifies the overall system complexity by allowing modular implementation rather than requiring complex integrated thermal management systems.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of PCMs effectively delays ice formation by 15-30 minutes, increasing annual energy production and reducing operational expenditures by maintaining turbine performance and safety, while preventing cracking in materials.

Implementation Method 1

Incorporating phase change materials (PCMs) into wind-driven power generator components, either confined in capsules or chemically anchored, that undergo a solid-liquid phase change at temperatures below 0°C

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

releasing latent heat to delay or prevent icing

Methodology Applied
Scientific EffectLatent heat release: Latent Heat

Data Source

PatentEP3358180B1Use of phase change materials to delay icing or to cause de-icing in wind turbines
Publication Date: 2021.02.24 SIEMENS GAMESA RENEWABLE ENERGY INNOVATION & TECH
  • EP3358180B1 patent drawingFigure 1
  • EP3358180B1 patent drawingFigure 2

AI summary

The invention relates to the use of phase change materials (PCMs) to delay icing or to cause de-icing in different wind-driven power generator elements. The invention also relates to the method for delaying icing or causing de-icing in different wind-driven power generator elements based on the use of phase change materials (PCMs), said method comprising: a) obtaining the PCMs, and b) incorporating the PCMs obtained into different wind-driven power generator elements.