Physics-Constrained Machine Learning for Sonic Log Correction

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Solution Overview

Problem

Well logs often contain missing or poor-quality data due to malfunctioning logging tools or incorrect recording, which can lead to uncertainties affecting subsequent drilling operations, limiting the accuracy of mechanical property calculations essential for well planning.

Innovation Solution

A physics-constrained machine learning (PCML) model is trained using well logs data to predict and correct sonic logs and mechanical properties, incorporating a breakout model to validate and update the predictions based on field data, ensuring accurate mechanical earth modeling for optimized drilling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If traditional machine learning models are used to predict sonic logs, then the model can learn from data patterns, but the predictions may produce non-physical values that violate rock mechanics principles

Engineering Contradiction:
Improveprediction capabilityVSAvoidphysical validity
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The patent transforms the machine learning output from raw predictions to physically constrained predictions by changing the parameter space. The loss function incorporates physical constraints (Poisson's ratio between 0.04-0.3, Young's modulus positivity) to ensure predictions remain within physically valid ranges, thus resolving the contradiction between automation and reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces physics-based rock mechanics equations as an intermediary layer between the machine learning model and the final predictions. The mechanical properties (Poisson's ratio, Young's modulus) serve as mediators that constrain the sonic log predictions to satisfy physical laws, ensuring reliability while maintaining predictive capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If well logs are collected using physical logging tools, then detailed sequential data can be obtained, but the data may be missing or poor quality due to tool failures or malfunction

Engineering Contradiction:
Improvedata completenessVSAvoiddata quality
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The patent uses a feedback mechanism where the machine learning model predicts missing sonic log values based on other well log measurements (gamma ray, density, neutron porosity). The model learns from available data patterns and continuously refines predictions to compensate for missing or poor quality data, thus recovering information loss while maintaining reliability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent makes the machine learning model multi-functional by enabling it to predict multiple sonic log parameters (compressional and shear wave velocities) simultaneously from various input well logs. This universal approach allows the system to handle different types of data loss scenarios and recover comprehensive sonic information even when specific logging tools fail.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If physics constraints are incorporated into the machine learning model, then physically valid outputs are ensured, but the model complexity increases

Engineering Contradiction:
Improvephysical validityVSAvoidmodel complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent manages model complexity by parameterizing the physical constraints through a loss function rather than building complex physical simulation models. By defining simple boundary conditions (Poisson's ratio range, Young's modulus positivity) in the optimization objective, the patent achieves physical validity without substantially increasing model structural complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces complex mechanical rock physics simulations with a data-driven machine learning model constrained by simplified physical principles. Instead of using computationally intensive mechanical models, the patent uses a neural network with physics-informed loss functions, substituting complex mechanical systems with a more efficient physics-constrained statistical approach.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11828168B2Method and system for correcting and predicting sonic well logs using physics-constrained machine learning
Publication Date: 2023.11.28 SAUDI ARABIAN OIL CO
  • US11828168B2 patent drawing
  • US11828168B2 patent drawing
  • US11828168B2 patent drawing

AI summary

A computer-implemented method may include obtaining well logs data pertaining to a well of interest. The method may further include training a physics-constrained machine learning (PCML) model using the obtained well logs data as inputs. The method may further include outputting one or more sonic logs and mechanical properties of interest determined by using the trained PCML model and the obtained well logs data for the well of interest. The method may further include updating the determined sonic logs and mechanical properties of interest based on a breakout model and field breakout data for the well of interest. The method may further include outputting the final sonic logs for the well of interest. The method may further include determining one or more mechanical properties for well planning based on the final sonic logs for the well of interest.