Surgical Instrument Guide Assembly for Precise PCNL Needle Access

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Solution Overview

Problem

Existing medical procedures for percutaneous access, such as PCNL, are time-consuming and require multiple adjustments to accurately insert instruments due to the depth and variability of anatomical structures, leading to potential inaccuracies and significant radiation exposure for both patients and medical professionals.

Innovation Solution

A device comprising a base component and guide assembly that stabilizes the instrument at a targeted point of entry and insertion angle, using elements like end effectors, handles, and adjustable legs to maintain alignment, reducing the need for manual adjustments and radiation exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual needle insertion with repeated angle adjustments is used, then flexibility in adapting to anatomical variability is improved, but procedure time increases and insertion accuracy decreases

Engineering Contradiction:
Improveadaptability to anatomical variabilityVSAvoidprocedure time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The guide assembly pre-establishes the correct insertion angle and direction before needle insertion begins. The guide needle is positioned and secured at the optimal angle targeting the renal calyx, eliminating the need for repeated manual angle adjustments during the procedure. This preliminary positioning ensures that subsequent needle insertions follow the pre-determined accurate path.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guide assembly acts as an intermediary device between the operator and the needle insertion process. It provides a stable reference structure with pre-calculated angles that mediates the complex task of navigating anatomical variability, allowing the operator to simply follow the guide's predetermined path rather than continuously calculating and adjusting angles.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If repeated needle repositioning attempts are made to achieve accurate access, then insertion accuracy may improve, but tissue trauma increases

Engineering Contradiction:
Improveinsertion accuracyVSAvoidtissue trauma
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The guide assembly performs preliminary positioning and angle determination before the actual needle insertion. By pre-establishing the correct trajectory and securing the guide needle in place, it eliminates the need for repeated repositioning attempts, thereby preventing additional tissue trauma from multiple needle insertions and withdrawals.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guide assembly serves as a protective intermediary that preserves tissue integrity. It provides a stable, pre-calibrated pathway that guides the needle in a single accurate attempt, preventing the harmful effects of repeated punctures and tissue manipulation associated with manual repositioning techniques.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If fluoroscopy is used continuously to guide needle insertion, then real-time imaging accuracy is improved, but radiation exposure increases

Engineering Contradiction:
Improvereal-time imaging accuracyVSAvoidradiation exposure
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The guide assembly performs preliminary angle calculation and positioning using pre-procedural imaging (CT or MRI scans) to determine the optimal insertion path. Once the guide needle is positioned according to these pre-calculated parameters, continuous fluoroscopy is no longer needed for angle adjustments, significantly reducing radiation exposure while maintaining accurate guidance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention replaces the radiation-based fluoroscopic guidance system with a mechanical guide assembly that provides physical guidance through pre-determined geometric angles. This mechanical substitution eliminates the need for continuous fluoroscopy during needle insertion, reducing radiation exposure while maintaining precise positioning through the guide's physical structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If multiple angle adjustments are made during needle insertion, then adaptability to anatomical variations is improved, but insertion precision decreases

Engineering Contradiction:
Improveadaptability to anatomical variationsVSAvoidinsertion precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The guide assembly incorporates pre-calculated insertion angles based on pre-procedural imaging that accounts for individual patient anatomy. These preliminary calculations embed the necessary adaptability to anatomical variations directly into the guide's geometry, allowing precise needle insertion without requiring additional angle adjustments that would compromise precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guide assembly creates a simplified geometric copy or model of the optimal insertion path derived from complex pre-procedural imaging data. By translating the three-dimensional anatomical relationships into a two-dimensional guide plane with fixed angles, it preserves the essential adaptive information while providing a stable, precise framework for needle insertion without requiring further adjustments.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS12539140B2Devices and methods for guiding a surgical instrument
Publication Date: 2026.02.03 BOSTON SCIENTIFIC SCIMED INC
  • US12539140B2 patent drawing
  • US12539140B2 patent drawing
  • US12539140B2 patent drawing

AI summary

Devices for guiding an instrument into a body of a patient, at a targeted point of entry and along an insertion path at a targeted insertion angle, are described herein, such as a guide for an access needle in a PCNL procedure for accessing the kidney to remove kidney stones. The devices include base component aligned with a point of entry, and a guide assembly which cooperates with the base component to allow an instrument to be aligned and fixed at various circumferential and vertical angles. The devices and methods allow a medical professional to accurately and stably guide an instrument at a targeted point and angle and to a desired depth, while minimizing the exposure to radiation used to image the insertion path.