Crosslinked PDMS Ionic Liquid Electrolytes for Thermal Stability

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Solution Overview

Problem

Existing solid or semi-solid ionic materials face challenges in achieving high thermal stability, mechanical flexibility, and ionic conductivity, while also being difficult to prepare and costly.

Innovation Solution

A crosslinked polydimethylsiloxane (PDMS) network with an ionic liquid and lithium salt dispersed within, forming a thermally stable and mechanically flexible ionic material that can be easily prepared, used as electrolytes in electronic devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polymer ionic materials are prepared via self-assembly of block copolymers or in situ polymerization, then high ionic conductivity can be achieved, but thermal stability is low and mechanical stiffness is high

Engineering Contradiction:
Improveionic conductivityVSAvoidthermal stability
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent combines ionic liquid with crosslinked polymer networks to create composite ionic materials. The ionic liquid component provides high ionic conductivity while the crosslinked polymer matrix provides thermal stability and mechanical flexibility, resolving the contradiction between ionic conductivity and thermal stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical and chemical parameters of the polymer matrix by introducing crosslinking structures and selecting specific polymer backbones (siloxane, carbonate, carboxylate). This allows the material to maintain high ionic conductivity while achieving superior thermal stability and adjustable mechanical properties.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If polymer ionic materials are prepared via self-assembly of block copolymers or in situ polymerization, then high ionic conductivity can be achieved, but mechanical flexibility is poor

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical flexibility
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The ionic liquid-polymer composite structure allows the ionic liquid to act as a plasticizer within the polymer matrix, providing mechanical flexibility while maintaining the continuous ionic pathways needed for high ionic conductivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates local regions of high ionic liquid concentration within the polymer matrix, forming conductive pathways that maintain high ionic conductivity while the overall composite structure retains mechanical flexibility from the polymer matrix.

Inventive Principle:
Principle #3Local quality

3Temperature

If conventional methods are used to prepare solid electrolytes, then thermal stability can be improved, but preparation difficulty increases and cost rises

Engineering Contradiction:
Improvethermal stabilityVSAvoidpreparation ease
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent uses pre-synthesized ionic liquids with predetermined structures and properties, which are then simply mixed with polymer precursors and crosslinked. This preliminary preparation of the ionic liquid component simplifies the overall manufacturing process while maintaining high thermal stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The crosslinking process occurs in situ within the ionic liquid-polymer mixture, allowing the material to self-assemble its stable network structure without requiring complex external processing equipment or multiple manufacturing steps.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting ionic material exhibits high ionic conductivity, thermal stability up to 300°C, mechanical flexibility, and can be used in batteries and capacitors, offering improved performance and cost-effectiveness.

Implementation Method 1

These materials are typically prepared via self-assembly of block copolymers or via in situ thermally or UV initiated radical polymerization

Methodology Applied
Scientific EffectGel formation: Gel

Implementation Method 2

A variety of structural support substrates, e.g., polymers, colloidal particles, carbon nanotubes, and small organic gelators, have been used to immobilize ionic liquids in solid or semi-solid ionic materials

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS10044062B2Silicone-containing ionic materials
Publication Date: 2018.08.07 UNITED STATES OF AMERICA THE AS REPRESENTED BY THE SEC OF THE ARMY
  • US10044062B2 patent drawing
  • US10044062B2 patent drawing
  • US10044062B2 patent drawing

AI summary

An ionic material that contains a crosslinked polydimethylsiloxane network and an ionic liquid and, optionally, a lithium salt. Also disclosed are a methods of preparing the above-described ionic material, as well as a battery and a capacitor each including the ionic material as an electrolyte.