Electrospun PDMS-PCL Mesh for T Cell Expansion Stiffness Control

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Solution Overview

Problem

Current immunotherapy technologies face challenges in optimizing surface and matrix rigidity for T cell expansion, which is crucial for adoptive immunotherapy, as existing rigid substrates do not mimic the in vivo environment and can impact T cell activation, proliferation, and differentiation.

Innovation Solution

The use of electrospun mesh substrates composed of polydimethylsiloxane (PDMS) and polycaprolactone (PCL) with tunable fiber diameters and pore sizes, offering a biocompatible platform with adjustable stiffness to enhance T cell and stem cell expansion, while maintaining a high surface area-to-volume ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rigid substrates (polystyrene plastic, glass) are used for T cell culture, then structural stability is maintained, but T cell activation and proliferation are impaired due to unnatural stiffness

Engineering Contradiction:
ImproveT cell activation and proliferationVSAvoidsubstrate stiffness
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies parameter changes by systematically varying the elastic modulus of substrates across a range (100 kPa to 10 MPa) to identify optimal stiffness for T cell expansion. This involves changing the physical parameter of substrate rigidity to match in vivo conditions, thereby improving T cell activation and proliferation while maintaining structural stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining different polymer components to create substrates with tailored mechanical properties. This allows the substrate to achieve an optimal balance between structural integrity and physiological stiffness, resolving the contradiction between reliability of cell activation and excessive substrate strength.

Inventive Principle:
Principle #40Composite materials

2Productivity

If high surface area-to-volume ratio substrates are used to enhance cell expansion, then cell proliferation is improved, but control over surface rigidity becomes more difficult

Engineering Contradiction:
Improvecell expansion rateVSAvoidsubstrate structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by creating tunable substrates where surface rigidity can be adjusted according to specific cell culture requirements. This dynamic adjustment capability allows the substrate to simultaneously provide high surface area for cell expansion while maintaining controllable rigidity, resolving the contradiction between productivity and device complexity.

Inventive Principle:
Principle #15Dynamics

3Reliability

If soft substrates (E < 100 kPa) are used to mimic in vivo environment, then T cell signaling is improved, but structural stability and ease of handling are reduced

Engineering Contradiction:
ImproveT cell signaling and differentiationVSAvoidsubstrate rigidity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies parameter changes by precisely controlling the elastic modulus within the soft range (100 kPa to 10 MPa) to optimize T cell signaling while maintaining sufficient structural stability. This involves adjusting physical parameters of the substrate to achieve the optimal balance between softness for cell signaling and rigidity for handling.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials to create substrates that combine soft polymer components with structural reinforcement elements. This composite approach allows the substrate to provide the soft mechanical environment needed for improved T cell signaling while maintaining adequate structural stability and ease of handling through material composition design.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP3129464B1Methods, compositions, and systems for activation and expansion of cells
Publication Date: 2019.08.28 THE TRUSTEES OF COLUMBIA UNIV IN THE CITY OF NEW YORK
  • EP3129464B1 patent drawingFigure 1
  • EP3129464B1 patent drawingFigure 2
  • EP3129464B1 patent drawingFigure 3

AI summary

The disclosure provides for compositions, systems, and methods of cell expansion, stimulation and/or differentiation. The disclosure further provides for a mesh substrate and associated methods capable of stimulating cell expansion, for example, T cell or stem cell expansion. In another aspect, the disclosure provides for an electrospun mesh substrate and methods of using thereof comprising a silicone rubber composition, for example, polydimethylsiloxane, PLC, or combinations thereof.