PE Line Cutoff Circuit for Abnormal Ground Connection Protection

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Solution Overview

Problem

Existing power utilization and charging apparatuses fail to timely and effectively address abnormal connections in PE lines, leading to potential electrification of metal parts and electrical shock hazards.

Innovation Solution

A PE line protection system comprising a driving circuit and a switch that cuts off the PE line upon detection of abnormal connections, using a detection circuit and a controllable switch module to prevent electrical hazards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protection circuit is integrated into a power bank to prevent overcharging, then battery safety is improved, but the power bank cannot detect when the connected electronic device is fully charged

Engineering Contradiction:
Improvebattery safetyVSAvoidovercharging of connected device
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a control circuit as an intermediary between the protection circuit and the charging circuit. This control circuit includes a detection unit that monitors the voltage across the battery terminals to determine when the connected electronic device is fully charged, and a control unit that adjusts the charging current accordingly. This intermediary layer enables the power bank to detect charging status and regulate current without compromising the protection circuit's safety functions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If Pe line protection function is added to detect charging status, then overcharging prevention is improved, but circuit complexity increases

Engineering Contradiction:
Improveovercharging preventionVSAvoidcircuit complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent designs the control circuit to perform multiple functions: it detects the charging status of connected electronic devices, regulates charging current to prevent overcharging, and works cooperatively with the existing protection circuit. By making the control circuit multi-functional, the patent reduces the need for separate dedicated circuits for each function, thereby limiting the increase in overall circuit complexity while achieving overcharging prevention.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If voltage detection method is used to determine charging status, then detection accuracy is improved, but energy consumption increases

Engineering Contradiction:
Improvecharging status detection accuracyVSAvoidenergy consumption of detection circuit
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent utilizes the existing voltage signals present in the charging circuit for detection purposes. The detection unit monitors the voltage across the battery terminals, which is already being maintained by the charging circuit's voltage regulation function. By repurposing these existing voltage signals for detection rather than introducing separate active sensing circuits, the patent achieves accurate charging status detection while minimizing additional energy consumption.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures safe charging by preventing electrification of metal parts and reducing electrical shock risks through timely disconnection of the PE line.

Implementation Method 1

a voltage detection unit configured to detect a voltage across a pair of terminals of the battery

Methodology Applied
Scientific EffectVoltage detection: Electric Field

Data Source

PatentEP4266519B1Pe line protection system for power utilization and charging apparatus, and power utilization and charging apparatus
Publication Date: 2026.05.06 CHANGCHUN JETTY AUTOMOTIVE PARTS CORPORATION
  • EP4266519B1 patent drawingFigure 1~2

AI summary

A PE line protection system for a power utilization and charging apparatus, and a power utilization and charging apparatus, the PE line protection system for a power utilization and charging apparatus comprises a driving circuit (1) and a switch (2). The driving circuit (1) is used for controlling the switch (2) to cut off a PE line upon reception of a signal for indicating the abnormal connection of the PE line that is transmitted by the power utilization and charging apparatus. It can be seen that when the PE line is abnormally connected and a wrong current flows into the PE line, for example a live line or a live conductor is connected to the PE line, a DC error current or an AC error current flows into the PE line, the switch (2) connected to the PE line can cut off the PE line in time, which on one hand avoids the possibility of being electrified of a metal part of the apparatus, prevents electrical shock hazards to a human body, ensures the safety of the whole charging process, and enables the apparatus to be charged safely without risk.