PEAK Racket Silencing Layer and Wind Resistance Holes

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Solution Overview

Problem

Conventional PEAK rackets have a poor silencing function, leading to increased hitting sound and reduced user experience due to direct adhesive attachment of panels to the substrate layer, which affects the overall performance.

Innovation Solution

A PEAK racket design featuring a substrate layer with bonded and fastened silencing layers, including silencing holes for improved sound absorption, and through holes to reduce wind resistance, using a PP honeycomb substrate, glass or carbon fiber panels, and foam cotton or fabric silencing layers, with a manufacturing process that involves drilling and adhesive bonding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If panels are directly fastened to the substrate layer through adhesive, then the structure is simple and easy to manufacture, but the silencing function is poor and hitting sound is large

Engineering Contradiction:
Improveease of manufactureVSAvoidhitting sound
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a silencing layer as an intermediary component between the panel and the substrate layer. This silencing layer absorbs impact energy and reduces hitting sound, while still allowing for adhesive fastening. The intermediary layer resolves the contradiction by maintaining manufacturing simplicity while eliminating the harmful noise effect.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses a composite structure consisting of the substrate layer, silencing layer, and panel layered together. This composite material approach combines the structural integrity of the substrate with the sound-absorbing properties of the silencing layer and the surface properties of the panel, resolving the contradiction between simple construction and noise reduction.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If panels are directly fastened to the substrate layer through adhesive, then the structure is simple, but the silencing function is poor and user experience is reduced

Engineering Contradiction:
Improvedevice complexityVSAvoidsilencing function
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The silencing layer serves as a mediator that improves the silencing function without significantly increasing device complexity. It is integrated into the existing layered structure and fastened using the same adhesive method, thus maintaining simplicity while enhancing noise reduction performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The silencing layer utilizes porous material properties to absorb impact energy and reduce noise. The porous structure effectively dissipates sound waves and vibrations, improving the silencing function while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #31Porous materials

3Use of energy by moving object

If through holes are added to reduce wind resistance, then wind resistance is reduced and user effort is saved, but the device complexity increases

Engineering Contradiction:
Improveuser physical strengthVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The through holes create a porous structure in the racket body that reduces wind resistance during movement. This allows air to pass through the racket, decreasing drag and the physical effort required by the user. The porous design achieves aerodynamic improvement without adding complex mechanical components.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The through holes utilize pneumatic principles by allowing air flow through the racket body. This reduces aerodynamic resistance and improves the efficiency of racket movement, saving user energy while maintaining a simple structural design.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances sound absorption and reduces wind resistance, saving user physical effort and improving the overall playing experience by effectively addressing the silencing and shock absorption issues.

Implementation Method 1

A silencing layer 14 is bonded and fastened to the two surfaces of the substrate layer 11 through a first adhesive layer 13, a plurality of silencing holes 141 are provided on each silencing layer 14

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 2

The silencing layer is made of foam cotton or fabric

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 3

A silencing layer 14 is bonded and fastened to the two surfaces of the substrate layer 11 through a first adhesive layer 13

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 4

A plurality of through holes that are used for reducing wind resistance are provided at a middle of the racket body, and each through hole runs through outer surfaces of the two panels

Methodology Applied
Scientific EffectDrag reduction: Drag

Data Source

PatentUS20240123308A1PEAK racket and manufacturing process thereof
Publication Date: 2024.04.18 LIU JIUXIAN
  • US20240123308A1 patent drawing
  • US20240123308A1 patent drawing

AI summary

A PEAK racket includes a body including a substrate layer and two panels. The two panels are respectively stacked on two surfaces of the substrate layer. The body further includes a racket body and a handle that is connected to a racket body. A silencing layer is bonded and fastened to the two surfaces of the substrate layer through a first adhesive layer. A plurality of silencing holes are provided on each silencing layer. An outer surface of each silencing layer is bonded and fastened to an inner side surface of a corresponding panel through a second adhesive layer. A plurality of through holes for reducing wind resistance are provided at a middle of the racket body, each through hole running through outer surfaces of the two panels.