Peak Switching Control for DC-DC Converter Loss Reduction

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Solution Overview

Problem

High frequency operation of buck-based DC-DC converters is hindered by increased switching losses due to suboptimal switching points, where the high side switch is turned on at relatively high voltages, leading to energy losses.

Innovation Solution

A method and apparatus that monitor and detect resonant intervals across the switching node in a buck converter, initiating the high switch into an 'on' operation when the voltage is at or approaching a peak, minimizing energy losses by ensuring the switch is turned on at a low voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the high side switch is turned on at high voltage during high frequency operation, then the switching frequency can be increased to improve productivity, but switching losses increase due to energy dissipation at high voltage

Engineering Contradiction:
Improveswitching frequencyVSAvoidswitching losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The controller monitors the resonant interval and detects preset values before initiating the high side switch turn-on event. By performing preliminary detection of the resonant interval characteristics, the system prepares to switch at the optimal moment, ensuring the switch turns on when voltage is at or approaching peak, thereby minimizing energy losses before the switching action occurs

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller continuously monitors the resonant interval across the switching node and uses this feedback information to determine the optimal switching timing. The detection of preset values associated with the resonant interval provides real-time feedback that guides when to initiate the high side switch, enabling dynamic adjustment of switching timing to minimize losses while maintaining high frequency operation

Inventive Principle:
Principle #23Feedback

2Ease of operation

If the high side switch is turned on at high voltage, then the circuit operation is simplified, but energy losses increase due to the voltage across the switch during switching

Engineering Contradiction:
Improveswitching controlVSAvoidenergy losses
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The system uses the natural resonant behavior of the circuit to automatically determine the optimal switching timing. By monitoring the resonant interval and detecting preset values, the circuit self-regulates the switching moment without requiring complex external control, ensuring the high side switch turns on at the optimal voltage point while maintaining ease of operation through automatic control

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces energy losses during high frequency discontinuous conduction mode operation by optimizing the switching timing to occur at the peak voltage, thereby minimizing the voltage across the high side switch.

Implementation Method 1

monitor a resonant interval across the switching node. The controller is also configured to detect one or more preset values associated with the resonant interval

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS10693371B2Method and apparatus for peak switching to reduce losses in high frequency DC-DC converters
Publication Date: 2020.06.23 TEXAS INSTRUMENTS INC
  • US10693371B2 patent drawing
  • US10693371B2 patent drawing
  • US10693371B2 patent drawing

AI summary

A method includes monitoring a resonant interval across a switching node. The method also includes detecting one or more preset values associated with the resonant interval across the switching node. The method further includes, in response to detecting the one or more preset values associated with the resonant interval across the switching node, initiating a high switch into an “on” operation.