Pedal Force Sensor for Cyclist Power Estimation

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Solution Overview

Problem

Existing methods for estimating the useful power developed by a cyclist during pedaling require expensive angular sensors or significant energy resources for acceleration measurements, which can be imprecise.

Innovation Solution

A method that estimates average useful effort by measuring the pressing force on a pedal using a pressure sensor and applying a pre-established affine linear regression function, eliminating the need for angle measurements and extensive calculations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If expensive angular sensors are used to measure crank position, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improveangular position measurement precisionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the essential measurement information (crank position) from the complex angular sensor system and replaces it with a simplified approach using only a force sensor on the pedal. The method calculates crank position indirectly from force measurements and timing, eliminating the need for dedicated angular position sensors while maintaining sufficient measurement precision for power calculation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/angular sensor system with a force-based measurement system. Instead of directly measuring angular position with encoders or accelerometers, the system uses a force sensor to measure pedal force, then derives position and velocity information from the force signal characteristics and timing, substituting a simpler mechanical sensing approach.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If acceleration measurements are used to estimate angular position, then device complexity is reduced, but energy consumption increases and precision decreases

Engineering Contradiction:
Improvemeasurement system complexityVSAvoidenergy consumption for calculations
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent extracts only the necessary information (force magnitude and timing) from the pedal force signal, avoiding the need to process complex acceleration data. By focusing on force measurements at specific crank positions rather than continuous acceleration analysis, the system reduces computational energy requirements while maintaining measurement simplicity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If force sensor measurements are used instead of angular sensors, then device complexity is reduced, but measurement precision may be affected

Engineering Contradiction:
Improvesensor system complexityVSAvoiduseful effort estimation precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism where the force sensor measurements are continuously monitored and used to determine crank position and velocity. The system uses the measured force signal characteristics (magnitude, timing, waveform) to feedback-calculate the instantaneous power, ensuring that the simplified force-based measurement maintains sufficient precision for accurate power estimation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the measurement parameter from direct angular position to force magnitude. By measuring force at the pedal and using the relationship between force, crank position, and angular velocity to calculate power, the system achieves accurate useful effort estimation through parameter transformation rather than direct measurement, maintaining precision while reducing complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for simple and economical estimation of the average useful effort and power developed by a cyclist, providing accurate results with minimal energy consumption and without the need for expensive sensors.

Implementation Method 1

A pressure sensor arranged in or on the pedal measures the pressing force exerted on the pedal by the cyclist

Methodology Applied
Scientific EffectPressure sensor measurement: Pressure Gradient

Data Source

PatentEP3257736B1Method and system for estimating a useful force exerted by an individual during physical activity which consists of performing an alternating pedalling movement on a pedal device
Publication Date: 2022.07.27 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • EP3257736B1 patent drawingFigure 1~2
  • EP3257736B1 patent drawingFigure 3~4
  • EP3257736B1 patent drawingFigure 5~6

AI summary

The method includes a step of measuring a support force (Fpn) on a pedal (1) of the crankset (4), distinct from the useful effort, exerted by the individual during a pedaling cycle, a step of determining a maximum (max(FPn)) of the support force measured during the pedaling cycle (CPj), and a step of estimating an average useful effort exerted by the individual during said pedaling cycle from the maximum of the support force determined and using a pre-established correlation function between a maximum of support force during a pedaling cycle and an average useful effort on said cycle.