Bicycle Pedal Polymer-Metal Platform Segmentation

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Solution Overview

Problem

Existing flat bicycle pedals are uncomfortable, lack structural strength, and have hanging plastic parts that can crack under force.

Innovation Solution

A flat bicycle pedal with a composite polymer body, featuring a polymer-metal pedal platform construction that includes separable pedal body housing sections, a pedal axle with a bearing seal and bushing assemblies, and a pedal body platform assembly with non-slip surfaces and adjustable swing angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid one-piece aluminum or composite structure is used, then structural strength is improved, but comfort and grip are worsened

Engineering Contradiction:
Improvestructural strengthVSAvoidcomfort and grip
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The pedal body is divided into multiple separable sections (first pedal body section and second pedal body section) that can be assembled together. This segmentation allows each section to be optimized independently - the first section provides structural strength while the second section with its specific geometry provides comfort and grip for the shoe.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the pedal body are given different properties - the first pedal body section has a geometry optimized for structural strength and rigidity, while the second pedal body section has a geometry optimized for comfort and grip. This local differentiation resolves the contradiction between overall strength and localized comfort/grip requirements.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If hanging plastic parts are added to the pedal, then grip and comfort are improved, but reliability is worsened due to cracking under force

Engineering Contradiction:
Improvegrip and comfortVSAvoidresistance to cracking
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The pedal uses a composite construction combining different material properties - rigid materials for structural sections and flexible polymer materials for grip sections. This composite approach allows the grip sections to provide comfort without being prone to cracking, as the flexible polymer absorbs stress better than rigid plastic.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the material parameter from rigid plastic to flexible polymer for the grip sections. This parameter change allows the material to deform under force rather than crack, improving reliability while maintaining grip and comfort properties.

Inventive Principle:
Principle #35Parameter changes

3Strength

If a one-piece aluminum structure is used, then structural strength is improved, but weight is worsened

Engineering Contradiction:
Improvestructural strengthVSAvoidpedal weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The pedal employs composite materials combining lightweight polymers with structural aluminum sections. This composite approach maintains structural strength where needed while using lightweight materials elsewhere, reducing overall pedal weight compared to a solid one-piece aluminum construction.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

By segmenting the pedal into separate sections that can be independently manufactured from optimal materials, the design can use lightweight polymers for non-critical sections while reserving aluminum for load-bearing sections, achieving weight reduction without compromising structural integrity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4559794A1Bicycle pedal
Publication Date: 2025.05.28 GOLEC MARCIN
  • EP4559794A1 patent drawingFigure 1
  • EP4559794A1 patent drawingFigure 2~3
  • EP4559794A1 patent drawingFigure 4

AI summary

The present invention pertains to a flat bicycle pedal comprising: a pedal body housing (7), the pedal body housing (7) having a housing longitudinal axis (B) and holding therein a pedal axle (1) having an axle longitudinal axis (A), wherein the pedal axle (1) is rotatable around the axle longitudinal axis (A), wherein the pedal body housing (7) is made of a composite material including a polymer; a first pedal body spacer element (8A) arranged on one side of the pedal body housing (7) and a second pedal body spacer element (8B) arranged on the opposite side of the pedal body housing (7), wherein the first pedal body spacer element (8A) and the second pedal body spacer element (8B) are made of a composite material including a polymer; a pedal body platform assembly (9) comprising a first pedal body platform plate (9A) arranged on one face of the pedal body housing (7) and a second pedal body platform plate (9B) arranged on an opposite face of the pedal body housing (7), the first pedal body platform plate (9A) and the second pedal body platform plate (9B) providing for a support for a shoe sole of a cyclist on the bicycle pedal, wherein the first pedal body platform plate (9A) and the second pedal body platform plate (9B) extend such as to sandwich therebetween the pedal body housing (7) and the first pedal body spacer element (8A) and the second pedal body spacer element (8B) and wherein the first and second pedal body platform plates (9A, 9B) are made of metal; and mounting pins (10) for securing the first pedal body platform plate (9A) and the second pedal body platform plate (9B) to the pedal body housing (7) and to the first pedal body spacer element (8A) and the second pedal body spacer element (8B).