Bicycle Pedaling Force Detector with Segmented Housings

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Solution Overview

Problem

Existing bicycle pedaling force detectors often have complex sensing arrangements and limited flexibility in mounting configurations, which can lead to reduced accuracy and increased complexity in wireless communication systems.

Innovation Solution

A bicycle pedaling force detector design featuring a separate housing for the wireless communicator and sensor circuit, with strain sensors mounted on the crank arm, allowing for detachable and flexible mounting configurations that enhance accuracy and ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the wireless communicator and sensor circuit are integrated in a single housing, then the device structure is simplified, but the mounting flexibility and adaptability are reduced

Engineering Contradiction:
Improvedevice structureVSAvoidmounting flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The device is divided into two separate housings: a first housing containing the sensor circuit and a second housing containing the wireless communicator. This segmentation allows each component to be independently mounted and positioned, providing mounting flexibility while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If strain sensors are mounted directly on the crank arm, then the detection accuracy is improved, but the device complexity increases

Engineering Contradiction:
Improvepedaling force detection accuracyVSAvoidsensing arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A sensor circuit board serves as an intermediary between the strain sensors mounted on the crank arm and the wireless communicator. The sensor circuit processes signals from the strain sensors and transmits them wirelessly, improving detection accuracy while managing the complexity through functional separation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the sensor circuit is permanently mounted to the crank assembly, then the reliability is improved, but the ease of repair and replacement is reduced

Engineering Contradiction:
Improvesensor connection reliabilityVSAvoidcomponent replacement ease
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The sensor circuit is housed in a separate first housing that can be detached from the crank assembly. This segmentation maintains reliable electrical connections during operation while enabling easy removal and replacement of the sensor circuit when needed, improving both reliability during use and ease of repair.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves pedaling force detection accuracy and simplifies the mounting process, enabling efficient wireless communication of pedaling data to a cycle computer, while maintaining durability and reliability.

Implementation Method 1

Pedaling force detectors typically use strain gauges to measure pedaling force during pedaling

Methodology Applied
Scientific EffectStrain gauge measurement: Piezoresistive Effect

Data Source

PatentUS9581508B2Bicycle pedaling force detector
Publication Date: 2017.02.28 SHIMANO INC
  • US9581508B2 patent drawing
  • US9581508B2 patent drawing
  • US9581508B2 patent drawing

AI summary

A bicycle pedaling force detector is basically provided with that basically includes a first sensor circuit, a wireless communicator and a first electrical connection member. The first sensor circuit is coupled to a first housing that is configured to be mounted to a crank assembly. The wireless communicator is coupled to a second housing that is configured to be detachably mounted to a crank assembly. The second housing is a separate member from the first housing. The first electrical connection member is configured to electrically connect the wireless communicator and the first sensor circuit.