Pedestal Tile Support Structure for Drainage and Wind Uplift

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Solution Overview

Problem

Existing tile and support systems for outdoor deck and roof systems face challenges in providing a stable, drainage-efficient, and maintenance-free surface, particularly in handling water and preventing puddling and wind uplift, while allowing for some movement without damaging the tiles.

Innovation Solution

A tile and support structure system that includes joists, support structures with flanges and apertures, and tiles with grooves and protrusions, allowing for secure positioning and drainage, and optionally using pedestals with spines and rails for additional support, enabling tiles to be securely fixed in multiple dimensions and preventing uplift.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If tiles are securely fixed to prevent wind uplift, then stability is improved, but the system becomes more complex requiring additional support structures

Engineering Contradiction:
Improvetile stabilityVSAvoidsupport structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The support structure is divided into modular components: pedestals positioned at corners and intermediate points, with L-brackets that can be selectively applied only where needed for wind uplift resistance. This segmentation allows the system to achieve stability through distributed, simple elements rather than a complex unified structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Pedestals are pre-positioned on the substrate before tile installation, establishing a stable foundation in advance. The L-brackets are designed to be pre-assembled on the pedestals, allowing for preliminary stabilization without requiring complex field adjustments during tile installation.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If tiles are rigidly fixed to prevent movement, then stability is improved, but the system becomes vulnerable to freeze-thaw damage

Engineering Contradiction:
Improvetile stabilityVSAvoidfreeze-thaw damage
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The system employs a dynamic fixation approach where tiles rest on pedestals with allowable micro-movement, rather than rigid bonding. The L-brackets provide rotational constraint but allow thermal expansion and contraction, accommodating freeze-thaw cycles while maintaining stability against wind uplift through the pinned connection at the pedestal.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If a continuous surface is created without grout, then maintenance is reduced, but tile positioning precision must be higher

Engineering Contradiction:
Improvemaintenance requirementVSAvoidtile positioning precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The pedestals are designed with built-in adjustment mechanisms that allow installers to self-level the tile surface without requiring precise pre-positioning. The adjustable height features of the pedestals compensate for substrate irregularities, enabling grout-free installation with standard tile tolerances while maintaining a flat, maintenance-free surface.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10934714B1Tile and support structure
Publication Date: 2021.03.02 MBRICO LLC
  • US10934714B1 patent drawing
  • US10934714B1 patent drawing
  • US10934714B1 patent drawing

AI summary

In one aspect of a tile and support structure, a support structure may be engaged with a top portion of a pedestal. The support structure may be formed with a generally vertical spine having at least one rail extending outward from a distal end thereof. The spine and rail(s) may be configured to secure one or more tiles, which tiles may be formed with a groove on at least one edge thereof, and wherein one or more rails may be positioned within the groove.