Pedestrian Protection Plate with Variable Rigidity for Impact Tuning

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Solution Overview

Problem

Existing pedestrian protection apparatuses installed on vehicles face challenges in optimizing the load characteristic to ensure effective leg protection, as they often fail to generate sufficient reaction force to sweep away legs during collisions, and are difficult to tune for varying vehicle types and configurations.

Innovation Solution

A pedestrian protection apparatus featuring a synthetic resin plate with a front section more rigid than the rear section and a center section less rigid than the front but more rigid than the rear, designed to bend in an S-shape or staircase form upon impact, allowing for rapid increase in impact load and adjustable load characteristic by varying the center section's dimensions or reinforcing members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a synthetic resin plate with uniform rigidity is used, then the structure is simple and easy to manufacture, but the impact load does not increase rapidly enough in the early stage of collision

Engineering Contradiction:
Improvestructural simplicityVSAvoidload increase speed
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent applies local quality by creating sections with different rigidities along the synthetic resin plate. The plate is divided into a front section with higher rigidity and a rear section with lower rigidity, allowing different parts to perform different functions during collision - the front section provides immediate structural support while the rear section allows controlled deformation for rapid load increase.

Inventive Principle:
Principle #3Local quality

2Strength

If the front section rigidity is increased to prevent deformation, then the reaction force is enhanced, but the overall impact load increases slowly

Engineering Contradiction:
Improvefront section rigidityVSAvoidimpact load increase rate
Core Design Contradiction:
StrengthVSSpeed

Solution Approach 1:

The patent segments the synthetic resin plate into distinct sections with different rigidities. The front section maintains high rigidity to provide immediate structural support and prevent excessive deformation, while the rear section has lower rigidity to enable controlled deformation that rapidly increases the impact load during collision.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the center section dimension is changed to tune load characteristic, then the load optimization is improved, but the design complexity increases

Engineering Contradiction:
Improveload characteristic tunabilityVSAvoiddesign parameters
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by allowing adjustment of the center section dimension (length in the longitudinal direction) to tune the load characteristic. By varying this single geometric parameter, the distance between buckling points can be controlled, thereby optimizing the impact load profile for different vehicle types and collision scenarios without requiring complex multi-parameter design changes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus ensures a sufficient and reliable reaction force to sweep away legs during collisions, effectively protecting pedestrians by rapidly reaching target impact loads and allowing for easy tuning of load characteristics to suit different vehicle configurations.

Implementation Method 1

the center section is less rigid than the front section and more rigid than the rear section so that the plate is bent at a boundary portion between the center section and the rear section and at a front adjacent portion of the rear section on the front side of and adjacent to the fixed portion by an impact load which is inputted

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS7597383B2Pedestrian protection apparatus, and method of tuning load characteristic of the apparatus
Publication Date: 2009.10.06 KOJIMA INDUSTRIES CORP
  • US7597383B2 patent drawing
  • US7597383B2 patent drawing
  • US7597383B2 patent drawing

AI summary

In a pedestrian protection apparatus installed in a lower part of a front of a vehicle, a plate extends in a longitudinal direction of the vehicle, and includes a front section having at least a portion protruding from the front of the vehicle, a rear section fixed to the vehicle, and a center section provided between the front and rear sections. The front section is more rigid than the rear section, and the center section is less rigid than the front section and more rigid than the rear section.