Bottom-Loading Pedicle Screw Assembly with Annular Clip

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Solution Overview

Problem

Current bottom-loaded pedicle screw systems lack a secure and flexible mechanism for coupling pedicle screws to spinal stabilization rods, which can lead to instability and movement issues during spinal fixation procedures.

Innovation Solution

A spine screw assembly featuring a fastener with a groove for an annular clip that transitions between increased and decreased sizes, a coupling element with a rod receiving channel, and a compression nut that translates force to the fastener head to prevent relative movement between the fixation element and coupling element, ensuring secure attachment to the stabilization rod.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a bottom-loaded pedicle screw system is used, then flexibility and adjustment capability are improved, but secure coupling and stability are worsened

Engineering Contradiction:
Improveflexibility and adjustment capabilityVSAvoidsecure coupling and stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The clip is nested within the groove of the pedicle screw head, forming a compact integrated structure. The rod is nested within the coupling element, creating a hierarchical arrangement that provides both flexibility and secure coupling. This nesting principle allows the system to achieve adaptability while maintaining structural integrity and stability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The coupling element incorporates dynamic adjustment capabilities that allow it to adapt to different rod positions and orientations while maintaining secure coupling. The mechanism enables real-time adjustments during spinal fixation procedures, providing both flexibility and reliable stability through controllable dynamic behavior.

Inventive Principle:
Principle #15Dynamics

2Strength

If a compression nut is used to clamp the rod and pedicle screw head together, then connection strength is improved, but device complexity is worsened

Engineering Contradiction:
Improveconnection strengthVSAvoiddevice complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The compression nut is merged with the coupling element to form an integrated assembly. This combination reduces the number of separate components and simplifies the overall device structure while maintaining the clamping function that provides strong connection between the rod and pedicle screw head.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coupling element is designed to perform multiple functions: it provides structural support, enables rod attachment, facilitates compression through the integrated nut, and allows for positional adjustment. This multi-functionality reduces the need for additional specialized components, thereby reducing device complexity while maintaining connection strength.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8657858B2Bottom-loading pedicle screw assembly
Publication Date: 2014.02.25 PHYGEN LLC
  • US8657858B2 patent drawing
  • US8657858B2 patent drawing
  • US8657858B2 patent drawing

AI summary

A spine screw assembly is adapted to be loaded from a bottom of a receiver member. The spine screw assembly includes a bone fastener with a head having a groove that removably accepts a clip. The clip acts to retain the head of the bone fastener in the receiver member.