Pedicle Screw Assembly with Lateral Bone Anchor

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Solution Overview

Problem

Pedicle screw failure and pull-out are common complications in spinal fixation surgeries, leading to pseudarthrosis and adjacent segment disease, with existing solutions like increased screw sizes, alternative thread shapes, and bone-cement augmentation being unreliable.

Innovation Solution

A pedicle screw assembly featuring a pedicle screw with external threads and a bone anchor that extends outwardly from the screw to engage the vertebra, utilizing a driveshaft to actuate the bone anchors for enhanced fixation, and various embodiments with angled or perpendicular lateral channels to improve anchoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If increased screw sizes are used to increase axial resistance, then the resistance to pull-out is improved, but the device complexity and surgical difficulty increase

Engineering Contradiction:
Improveaxial resistanceVSAvoidscrew size
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The bone anchor is inserted through the pedicle screw and deployed within the vertebral body, creating a nested configuration where the anchor is housed inside the screw structure. This allows the smaller screw to achieve enhanced axial resistance through the additional anchoring mechanism without requiring oversized screws.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention transitions from a single-point anchoring (screw in pedicle) to a multi-dimensional anchoring system by deploying the bone anchor laterally through the pedicle wall into the vertebral body. This adds a lateral dimension to the anchoring, significantly increasing axial resistance without increasing screw dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Strength

If alternative core shapes and thread shapes are used to increase axial resistance, then the fixation strength is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvefixation strengthVSAvoidscrew design
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The fixation system is divided into two separate functional components: the pedicle screw that provides initial anchoring and the bone anchor that provides enhanced axial resistance. This segmentation allows each component to have optimized, simpler geometries that are easier to manufacture while achieving superior overall fixation strength through their combined action.

Inventive Principle:
Principle #1Segmentation

3Reliability

If bone-cement augmentation is used to increase axial resistance, then the fixation reliability is improved, but the surgical procedure complexity and time increase

Engineering Contradiction:
Improvefixation reliabilityVSAvoidsurgical procedure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the bone-cement augmentation function and replaces it with a mechanical bone anchor system. The anchor provides immediate mechanical interlocking with the vertebral bone through lateral deployment, eliminating the need for bone cement injection, curing time, and associated surgical complexity while maintaining or improving fixation reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

4Strength

If larger screw sizes are used to prevent pull-out, then the axial resistance is improved, but the ease of operation during surgery decreases

Engineering Contradiction:
Improveaxial resistanceVSAvoidsurgical ease
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The bone anchor is designed to be deployed dynamically after the pedicle screw is initially inserted and secured. The anchor can be actuated to extend laterally through the pedicle wall into the vertebral body, providing enhanced axial resistance only when needed. This dynamic deployment allows standard-sized screws to achieve superior fixation without increasing surgical difficulty during the initial insertion phase.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4218635A1Systems and methods for a pedicle screw assembly
Publication Date: 2023.08.02 DIGNITY HEALTH
  • EP4218635A1 patent drawingFigure 1~2
  • EP4218635A1 patent drawingFigure 3~4
  • EP4218635A1 patent drawingFigure 5

AI summary

Various embodiments of a pedicle screw assembly having a pedicle screw defining an axial channel in communication with a pair of lateral channels configured to receive a bone anchor therein that extends outwardly from the pair of lateral channels in a post-deployment position for anchoring the pedicle screw to bone tissue are disclosed.