Photopatternable PEDOT:PSS Network for Stretchable Bioelectronic Interfaces

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Solution Overview

Problem

Existing biomedical devices face performance degradation and failure due to mechanical mismatch with tissues, leading to interfacial delamination or fibrotic encapsulation, as traditional rigid electronics struggle to conform to soft biological tissues, and conventional stretchable organic electronics fail to integrate mechanical and electrochemical properties effectively.

Innovation Solution

A conducting composition comprising a topological polymer, such as a polyrotaxane polymer, combined with PEDOT:PSS, which offers enhanced stretchability and conductivity, allowing for a transparent, photopatternable, and biointegrated conducting layer that maintains performance under strain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional rigid electronics are used, then device structure is simple and manufacturing is easy, but mechanical mismatch with soft biological tissues leads to interfacial delamination and fibrotic encapsulation

Engineering Contradiction:
Improvebiointegration performanceVSAvoidmaterial structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the fundamental mechanical parameters of the device by transitioning from rigid inorganic materials to soft polymeric materials with low modulus, enabling the device to match the mechanical properties of biological tissues and achieve reliable biointegration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures combining conducting polymers with elastic matrices, creating a hybrid material system that simultaneously provides electrical conductivity, mechanical stretchability, and tissue conformability for improved biointegration

Inventive Principle:
Principle #40Composite materials

2Strength

If conventional thermoplastic elastomers are blended with doped conducting polymers, then mechanical ductility is improved, but severe coagulation occurs and overall performance deteriorates

Engineering Contradiction:
Improvemechanical ductilityVSAvoidelectrochemical performance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent introduces a compatibilizer or surfactant as an intermediary substance between the hydrophobic elastomer and hydrophilic conducting polymer, preventing phase separation and coagulation while maintaining both mechanical ductility and electrochemical performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the chemical parameters of the elastomer or conducting polymer through functionalization or doping, enabling better interfacial compatibility and preventing coagulation during blending while preserving the desired mechanical and electrochemical properties

Inventive Principle:
Principle #35Parameter changes

3Reliability

If inorganic materials with percolated networks are used, then conductivity is achieved, but device stretchability is limited due to material dimension constraints

Engineering Contradiction:
ImproveconductivityVSAvoiddevice stretchability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs thin film structures of conducting polymers that can be stretched and deformed without breaking, replacing rigid inorganic percolated networks with flexible polymeric pathways for charge transport that accommodate device stretchability

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a dynamic material system where the conducting polymer matrix can dynamically reconfigure under strain, maintaining continuous conductive pathways through molecular chain rearrangement rather than fixed rigid percolated networks

Inventive Principle:
Principle #15Dynamics

4Ease of manufacture

If conducting polymers are processed as colloidal aqueous suspensions, then processing is simplified, but good hydrophilicity and elasticity cannot be achieved simultaneously

Engineering Contradiction:
Improveprocessing simplicityVSAvoidhydrophilicity-elasticity combination
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent changes the chemical composition parameters of the polymer matrix by incorporating hydrophilic functional groups or copolymerizing with hydrophilic monomers, enabling the material to achieve both good hydrophilicity for aqueous processing and elasticity for mechanical compliance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a stretchable and conductive material platform that maintains high conductivity and transparency, enabling effective biointegration and prolonged performance in biomedical applications, including high-resolution electrophysiological monitoring and localized neuromodulation, with improved crack onset strain and conductivity.

Implementation Method 1

the topological polymer comprises a reactive crosslinkable group... the reactive crosslinkable group is a reactive photo-crosslinkable group... the PEG side chain is a PEG diacrylate or PEG di(meth)acrylate

Methodology Applied
Scientific EffectPhoto-crosslinking: Photopolymerisation

Implementation Method 2

a conducting composition comprising a topological polymer and a PEDOT:PSS... having a conductivity of more than 1 S/cm

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

the conducting composition is transparent... having at least 50% transmittance

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS20240309201A1Supramolecule-based topological network enabled highly stretchable, conducting, and photo-patternable pedot:pss
Publication Date: 2024.09.19 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US20240309201A1 patent drawing
  • US20240309201A1 patent drawing
  • US20240309201A1 patent drawing

AI summary

A conducting composition includes a topological polymer (e.g., a polyrotaxane polymer) and poly(3,4-ethylene-dioxy thiophene):polystyrene sulfonate (PEDOT:PSS). Devices may include a conducting layer including the conducting compositions, e.g., a device comprising a conducting layer, wherein the conducting layer includes a polyrotaxane polymer and a PEDOT:PSS array. The devices are useful in bioelectronics, including high-resolution electrophysiological monitoring of deformable tissues and localized neuromodulation for high-precision control of individual muscle activities.