PEDOT:PSS Coated Electrode for Flexible Battery Stability

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Solution Overview

Problem

Flexible energy storage devices, such as wearable batteries, face challenges in maintaining stability and capacity due to repeated ion insertion and extraction, which leads to material degradation and volume changes, and require operation under mechanical stress and harsh conditions like low temperatures.

Innovation Solution

An electrode comprising a conductive polymer, specifically PEDOT:PSS, with an ionic liquid like [EMIM]PF6, is used to stabilize the active material structure, facilitate ion transportation, and prevent dissolution, combined with a high concentration salt solution in an aqueous electrolyte, ensuring integrity and reversibility under deformation and extreme conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If repeated ion insertion and extraction is performed to enable charging and discharging cycles, then the energy storage device can be recharged and discharged multiple times, but material degradation and volume changes occur leading to reduced stability and capacity

Engineering Contradiction:
Improvecycling stabilityVSAvoidmaterial structure integrity
Core Design Contradiction:
Duration of action of moving objectVSStability of the object's composition

Solution Approach 1:

A flexible polymer coating layer is applied to the active material surface, forming a protective shell that accommodates volume changes during ion insertion and extraction. This flexible film prevents material structure degradation while allowing sustained cycling operation.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The electrode is designed as a composite structure combining active material with polymer-coated particles. This composite approach integrates the high capacity of active materials with the structural stability and flexibility of polymer coatings, resolving the contradiction between cycling durability and material integrity.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If the device is made flexible to enable wearable applications, then the device can be bent and deformed, but mechanical stress causes material degradation and reduces reliability

Engineering Contradiction:
ImproveflexibilityVSAvoidelectrochemical performance stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The polymer coating serves as a flexible protective layer that maintains electrode integrity under mechanical deformation. This flexible shell allows the device to be bent and shaped for wearable applications while protecting the active material from mechanical damage and maintaining reliable electrochemical performance.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The flexible polymer coating acts as a pre-established protective barrier that cushions the active material against mechanical stress during bending and deformation. This beforehand cushioning prevents material degradation before it occurs, ensuring reliability in flexible wearable applications.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Adaptability or versatility

If operating under harsh conditions like low temperatures to expand application range, then the device can function in extreme environments, but ion transportation and electrochemical reactions are hindered

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidion transportation efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The polymer coating modifies the surface properties of active material particles, creating a stable interface that maintains ion transportation pathways under varying temperature conditions. This parameter change in surface chemistry enables the device to adapt to harsh environments while preserving ion transport efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite structure of polymer-coated active material provides temperature-resilient ion transport channels. The polymer matrix maintains structural integrity and ion conductivity across a wide temperature range, enabling the device to function in extreme environments without significant loss of productivity.

Inventive Principle:
Principle #40Composite materials

4Quantity of substance

If high capacity active materials are used to increase energy density, then the energy storage capacity is improved, but the material structure becomes more prone to degradation during cycling

Engineering Contradiction:
Improveenergy storage capacityVSAvoidmaterial structure stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The flexible polymer coating forms a protective shell around high-capacity active material particles, preventing structural degradation during ion insertion and extraction. This allows the use of high-capacity materials while maintaining structural stability through the accommodating flexible film.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The polymer coating is applied beforehand to create a protective barrier that cushions the high-capacity active material against mechanical stress and volume changes during cycling. This beforehand protection enables the use of high-capacity materials without suffering from their inherent structural instability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a rechargeable battery with high reversible capacity, long cycling stability, and resistance to mechanical forces and low temperatures, maintaining electrochemical performance and capacity retention over 5000 cycles.

Implementation Method 1

the layer of PEDOT:PSS is arranged to operate as a solid electrolyte interphase (SEI) between the material structure and an electrolyte of the energy storage device, thereby preventing the material structure from dissolving into the electrolyte

Methodology Applied
Scientific EffectSolid electrolyte interphase (SEI):

Implementation Method 2

the plurality of PEDOT chains is arranged to partially isolate from the plurality of PSS chains thereby providing more channels for the ion transportation

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Implementation Method 3

the layer of PEDOT:PSS is arranged to dissipate mechanical stress from a volume change of the material structure upon performing an insertion and/or extraction of the ions in the electrode, thereby preventing the material structure from collapsing

Methodology Applied
Scientific EffectMechanical stress dissipation: Stress Relaxation

Implementation Method 4

the high concentration of salt is arranged to reduce freezing point of the electrolyte such that the device is arranged to maintain its capacity reversibility under a low temperature condition

Methodology Applied
Scientific EffectFreezing point depression: Freezing

Data Source

PatentUS11152619B2Energy storage device and an electrode for an energy storage device
Publication Date: 2021.10.19 CITY UNIVERSITY OF HONG KONG
  • US11152619B2 patent drawing
  • US11152619B2 patent drawing
  • US11152619B2 patent drawing

AI summary

An electrode and an energy storage device including the electrode, the electrode including: an active material including a material structure of metal sulfides; a conductive polymer including an ionic liquid disposed on the active material; wherein the combination of the conductive polymer and the ionic liquid is arranged to maintain integrity of the material structure and facilitate ion transportation across the material structure during an operation of charging and discharging cycle of the energy storage device.