PEDOT-PSS Silk Composite Fibers for Humidity-Stable Bioelectrodes

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conductive fibers made from PEDOT-PSS suffer from reduced strength and conductivity in high-humidity environments, and existing methods for producing composite fibers with PEDOT-PSS and silk or similar fibers are limited by low conductivity and durability, as well as difficulties in handling and biocompatibility.

Innovation Solution

The development of conductive polymer fibers where PEDOT-PSS is fixed to the interior and/or exterior of silk fibers using a chemical fixation method, with additives like glycerol and sorbitol to enhance moisture resistance and flexibility, and a method involving electrochemical polymerization to improve conductivity and biocompatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conductive fibers are made from PEDOT-PSS to achieve good conductivity and hydrophilicity, then conductivity and biocompatibility are improved, but strength and durability in high-humidity environments deteriorate

Engineering Contradiction:
ImproveconductivityVSAvoidtensile strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent creates composite conductive fibers by combining PEDOT-PSS conductive polymer with silk fibers or other strong substrate fibers. The PEDOT-PSS is fixed to the interior and/or exterior of the silk fibers, forming a composite structure that leverages the conductivity and hydrophilicity of PEDOT-PSS while utilizing the mechanical strength and moisture resistance of silk fibers to maintain durability in high-humidity environments.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conductive fibers are made from PEDOT-PSS to achieve good conductivity and hydrophilicity, then biocompatibility is improved, but fiber strength and handling ease deteriorate

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidhandling ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The composite structure combines the biocompatible PEDOT-PSS polymer with naturally biocompatible silk fibers, enhancing overall biocompatibility while the silk fiber matrix provides mechanical robustness for easy handling and processing.

Inventive Principle:
Principle #40Composite materials

3Reliability

If conventional conductive materials like metal or carbon are used to achieve good conductivity, then conductivity is improved, but compatibility with body surfaces and tissues deteriorates

Engineering Contradiction:
ImproveconductivityVSAvoidincompatibility with body surfaces
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material parameters from hydrophobic metals and carbons to hydrophilic PEDOT-PSS polymer, fundamentally altering the surface properties to be compatible with moist body surfaces and tissues while maintaining electrical conductivity through the polymer's intrinsic conductive properties.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If PEDOT-PSS fibers are produced by wet-spinning method to achieve fine fiber diameter, then conductivity is improved, but fiber strength and flexibility deteriorate

Engineering Contradiction:
ImproveconductivityVSAvoidfiber strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The wet-spinning process produces fine PEDOT-PSS fibers that are then combined with stronger silk fibers in a composite structure. This allows the fine PEDOT-PSS fibers to maintain high conductivity while the silk fiber matrix provides the necessary mechanical strength and flexibility.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting fibers exhibit improved conductivity, strength in both dry and wet states, flexibility, and biocompatibility, enabling their use in biological electrodes with enhanced wear comfort and reduced invasiveness for implantable applications.

Implementation Method 1

a method involving electrochemical polymerization to improve conductivity and biocompatibility

Methodology Applied
Scientific EffectElectrochemical polymerization:

Implementation Method 2

when conductive fibers composed of the aforementioned PEDOT-PSS are used in a high-humidity environment, there is the problem that the PEDOT-PSS absorbs moisture, and that strength (particularly tensile strength) declines

Methodology Applied
Scientific EffectMoisture absorption: Absorption (physical)

Data Source

PatentUS10153065B2Conductive polymer fibers, method and device for producing conductive polymer fibers, biological electrode, device for measuring biological signals, implantable electrode, and device for measuring biological signals
Publication Date: 2018.12.11 NIPPON TELEGRAPH & TELEPHONE CORP
  • US10153065B2 patent drawing
  • US10153065B2 patent drawing
  • US10153065B2 patent drawing

AI summary

Conductive polymer fibers 10, in which a conductor 12 containing a conductive polymer impregnates and/or adheres to base fibers 11, and the aforementioned conductive polymer is PEDOT-PSS.