PEDOT:PSS Conductive Polymer Stretchability

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Solution Overview

Problem

Current stretchable electronics face challenges in achieving high conductivity and stretchability simultaneously, with existing methods often compromising on either electrical performance or mechanical durability, particularly in intrinsically stretchable conducting polymers like PEDOT:PSS, which have low fracture strains and decreased conductivity under strain.

Innovation Solution

Incorporating ionic liquid-assisted stretchability and electrical conductivity enhancers, such as dioctyl sulfosuccinate sodium salt, sodium dodecylbenzenesulfonate, and dodecylbenzenesulfonic acid, into PEDOT:PSS to create a highly conductive and stretchable polymer film with enhanced crystallinity and connectivity, achieving conductivities of up to 4100 S/cm at 100% strain and maintaining conductivity beyond 600% strain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional stretchable conductor methods (strain engineering or nanocomposites) are used, then stretchability can be achieved, but electrical conductivity deteriorates under high strain

Engineering Contradiction:
ImprovestretchabilityVSAvoidelectrical conductivity under strain
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of PEDOT:PSS by incorporating specific additives (ionic liquids, surfactants, or small molecules) to modify the polymer's physical and electrical properties. This enables the material to simultaneously achieve high stretchability (>600% strain) and maintain excellent conductivity (>100 S/cm at 600% strain) without relying on geometric patterning or composite fillers

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite conducting polymer system by combining PEDOT:PSS with functional additives (ionic liquids, surfactants, or small molecules). This composite approach enhances both the mechanical stretchability and electrical conductivity retention under strain, achieving superior performance compared to pure PEDOT:PSS or traditional composite conductors

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If PEDOT:PSS is used as an intrinsically stretchable polymer, then fabrication simplicity is improved, but fracture strain and conductivity under strain worsen

Engineering Contradiction:
Improvefabrication simplicityVSAvoidfracture strain and conductivity retention
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the chemical and physical parameters of PEDOT:PSS through additive incorporation, transforming it from a brittle material with low fracture strain into a highly stretchable conductor that maintains conductivity under extreme strain while preserving solution processability and simple fabrication methods

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces intermediary substances (ionic liquids, surfactants, or small molecules) that act as mediators between the PEDOT:PSS polymer chains. These intermediaries plasticize the matrix, enhance chain mobility, and maintain electrical pathways during stretching, enabling both high fracture strain and conductivity retention

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting PEDOT films exhibit record-high stretchability and conductivity, supporting high-density FET arrays with stable performance under >100% strain, offering a synergistic combination of mechanical ductility and electrical conductivity suitable for wearable and epidermal electronics.

Implementation Method 1

at least one stretchability and electrical conductivity (STEC) enhancer... that serve dual functions to change morphology and as conductivity enhancing dopants in poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS)

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

The resulting PEDOT films exhibit record-high stretchability and conductivity... with enhanced crystallinity and connectivity

Methodology Applied
Scientific EffectPhase separation:

Data Source

PatentUS11499007B2Highly stretchable, transparent, and conductive polymer
Publication Date: 2022.11.15 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US11499007B2 patent drawing
  • US11499007B2 patent drawing
  • US11499007B2 patent drawing

AI summary

A polymer composition includes a conductive polymer and at least one stretchability and electrical conductivity (STEC) enhancer, wherein a content of the STEC enhancer in the composition is at least about 1 wt. % of the composition.