Peelable Insulation Sheet Sensor for Wearable Power Management

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Solution Overview

Problem

Existing wearable sensors face challenges in minimizing size and preventing power consumption during non-use, as they require a switch device to manage power supply, which increases thickness and size.

Innovation Solution

The sensor design incorporates a base layer with conduction paths, adhesive layers, and an insulation sheet that acts as both a protective cover and a switch, allowing electrical connection only when the insulation sheet is peeled off, eliminating the need for a separate switch device and maintaining a compact size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a switch device is added to control power supply, then power consumption during non-use is avoided, but the size and thickness of the sensor increase

Engineering Contradiction:
Improvepower consumption during non-useVSAvoidsize of sensor
Core Design Contradiction:
Loss of energyVSVolume of moving object

Solution Approach 1:

The patent combines the insulation sheet with the adhesive layer to create a single integrated component. The adhesive layer serves dual purposes: bonding the sensor to the skin and providing electrical insulation during non-use. This merging eliminates the need for a separate switch device, thereby preventing increase in sensor size and thickness while still avoiding power consumption during non-use.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The adhesive layer is designed to perform multiple functions simultaneously: it acts as both the bonding agent to attach the sensor to the subject's body and as the insulating element that prevents power consumption during non-use. This multi-functionality allows the sensor to avoid power consumption without requiring additional components that would increase its size.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If a switch device is added to control power supply, then power consumption during non-use is avoided, but the thickness of the sensor increases

Engineering Contradiction:
Improvepower consumption during non-useVSAvoidthickness of sensor
Core Design Contradiction:
Loss of energyVSLength of stationary object

Solution Approach 1:

The patent merges the insulation function with the adhesive layer, creating a single integrated component that serves both purposes. This combination eliminates the need for a separate switch device, thereby preventing increase in sensor thickness while still avoiding power consumption during non-use.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The adhesive layer is designed to perform multiple functions simultaneously: bonding the sensor to the skin and providing electrical insulation during non-use. This multi-functionality allows the sensor to avoid power consumption without requiring additional components that would increase its thickness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the insulation sheet is made peelable, then the sensor can be easily activated and detached, but the structural complexity increases

Engineering Contradiction:
Improveease of activation and detachmentVSAvoidstructural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines the insulation sheet and adhesive layer into a single integrated component with peelable properties. This merging allows the sensor to be easily activated by peeling off the adhesive layer, which simultaneously removes the insulation and activates the conduction path. The same peeling action also enables easy detachment, simplifying operation without adding structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The adhesive layer is pre-configured with insulating properties and peelable characteristics before the sensor is used. This preliminary preparation allows the user to simply peel off the layer to activate the sensor, eliminating the need for separate activation mechanisms and reducing structural complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents power consumption during non-use while maintaining a compact size, as the insulation sheet insulates the power source during non-use and connects it during use, ensuring efficient operation without the need for additional switch components.

Implementation Method 1

an insulation sheet including: a first protecting portion which is configured to peelably cover the second adhesive layer; a second protecting portion which is peelably disposed between a second portion of the first conduction path, and a part of the second conduction path

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Implementation Method 2

a first adhesive layer which is supported by the base layer, and which is configured to cover a first portion of the first conduction path; a second adhesive layer which is supported by the base layer, and which is configured to cover the second conduction path

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS10219745B2Sensor including a peelable insulation sheet
Publication Date: 2019.03.05 NIHON KOHDEN CORP
  • US10219745B2 patent drawing
  • US10219745B2 patent drawing
  • US10219745B2 patent drawing

AI summary

A sensor includes: a base layer; first and second conduction paths supported by the base layer; a first adhesive layer covering a first portion of the first conduction path; a second adhesive layer covering the second conduction path; an insulation sheet including: a first protecting portion covering the second adhesive laver; a second protecting portion disposed between a second portion of the first conduction path, and a part of the second conduction path; and a third protecting portion covering the first adhesive layer; a detecting section; a wireless transmitter; and a power source. When the insulation sheet is peeled off, the second portion of the first conduction path, and the part of the second conduction path are caused to be in contact with each other, and an electric power is supplied from the power source to the detecting section and the wireless transmitter.