Pegboard Stocking Strips for Precise Product Placement

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Solution Overview

Problem

The process of organizing products on pegboards and similar fixtures is time-consuming and inefficient, often relying on trial and error, memory, or guide sheets, which hinders productivity and increases costs in retail environments as the number of stores grows.

Innovation Solution

The development of 'stocking strips' with peg-hole indicators and location information, which can be attached to pegboards, providing precise placement guidance for products, including images, textual descriptions, and barcode symbols, and a computer system for generating customized strips based on electronic planogram data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If employees organize pegboards by trial and error or memory, then they can complete the task without additional tools, but the process becomes time-consuming and inefficient

Engineering Contradiction:
Improvestocking efficiencyVSAvoidtime to organize pegboard
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The stocking strip provides pre-prepared location information and product placement guidance before the actual stocking process begins. The strip is designed with all necessary indicators (peg-hole locations, product positions, delimiters) already in place, allowing employees to simply follow the pre-planned arrangement rather than figuring it out during the task.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The stocking strip acts as an intermediary tool between the planogram data and the physical pegboard organization process. It translates complex organizational information into simple visual indicators that guide employees through the stocking process, mediating between the planning stage and execution stage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If detailed guide sheets are used to show precise product locations, then placement accuracy improves, but the complexity of the system increases

Engineering Contradiction:
Improveproduct placement precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The complex organizational information is segmented into discrete visual elements on the stocking strip: peg-hole indicators, product delimiters, color-coded sections, and text labels. Each element handles a specific aspect of the placement information, breaking down the complex task into manageable visual cues that are easy to follow.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stocking strip utilizes color coding to convey different types of information and distinguish between different products or sections. Color provides an additional dimension of information transmission that enhances precision without requiring increased textual or graphical complexity.

Inventive Principle:
Principle #32Color changes

3Adaptability or versatility

If pegboards are reorganized for different products, then adaptability to new product lines improves, but the time and effort required for reorganization increases

Engineering Contradiction:
Improveproduct line adaptabilityVSAvoidtime to reorganize pegboard
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The stocking strip system is designed to be dynamic and easily changeable. New strips can be created for different product lines by updating the digital planogram data and printing new strips, allowing the system to adapt to changing product requirements without permanent modifications to the pegboard structure or complex reorganization procedures.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8626613B2Pegboard stocking and resetting system
Publication Date: 2014.01.07 ELECTRONIC IMAGING SERVICES INC
  • US8626613B2 patent drawing
  • US8626613B2 patent drawing
  • US8626613B2 patent drawing

AI summary

Methods and apparatuses for making a stocking strip for pegboard stocking. The stocking strip includes an elongated strip containing information for locating a plurality of different products on a peg board display, a first identification number for identifying the strip, a first text area for identifying a source planogram or print job, a second text area for listing stocking location in a sales establishment which contains the pegboard display, a third text area for listing a height for the product, a demarcation for indicating a span of the position of the product on the pegboard, a product image, a product identifier, a color marker and a peg indicator for locating the peg on the pegboard display.