PEGDA Hydrogel-Shell Capsules for Multi-Step Cell Analysis

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Solution Overview

Problem

Existing methods for encapsulating biological samples in semi-permeable capsules fail to support multi-step reactions and analysis, such as genotypic and phenotypic analysis of individual cells, due to limitations in fluidic operations and the inability to perform buffer/reagent exchange.

Innovation Solution

The production of semi-permeable capsules with a Dextran-rich core and PEGDA-based hydrogel shell, formed through microfluidics and photo-illumination, allows for multi-step processing and analysis of encapsulated species like cells and nucleic acids, enabling buffer exchange and retention of encapsulated entities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If droplet or emulsion-based formats are used for high-throughput processing, then throughput is increased, but the ability to perform multi-step sequential reactions is limited

Engineering Contradiction:
ImprovethroughputVSAvoidmulti-step reaction capability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The reaction system is segmented into multiple distinct compartments (droplets or micro-wells), each capable of performing a specific step in the sequential reaction process. This allows different biochemical reactions to occur in separate compartments that can be sequentially accessed or combined, enabling multi-step processing while maintaining high throughput parallelization across many compartments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple nested compartments or hierarchical structures are employed where smaller reaction compartments are contained within larger processing environments. This nested architecture allows sequential access to different reaction zones and enables complex multi-step workflows where inner compartments can be manipulated independently while maintaining the overall high-throughput parallel processing capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If cell lysis is performed for genetic material amplification, then genotypic analysis is enabled, but subsequent enzymatic steps are inhibited or detrimental

Engineering Contradiction:
Improvegenotypic analysis capabilityVSAvoidenzymatic reaction efficiency
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The harmful lysis reagents and cellular debris are extracted or removed from the reaction compartment through buffer exchange, filtration, or separation techniques before introducing enzymes for subsequent amplification steps. This extraction eliminates the inhibitory effects of lysis components while retaining the released genetic material, thereby enabling both genotypic analysis and reliable enzymatic reactions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

An intermediary buffer or medium is introduced between the cell lysis step and the enzymatic amplification step. This intermediary serves to neutralize or dilute harmful lysis reagents while maintaining the genetic material in a state suitable for enzymatic processing, thus bridging the two incompatible reaction conditions and enabling both genotypic analysis and reliable enzyme function.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If buffer/reagent exchange is performed to remove lysis reagents, then enzymatic steps can proceed, but processing complexity increases

Engineering Contradiction:
Improveenzymatic reaction efficiencyVSAvoidfluidic operation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs buffer exchange and reagent removal through self-service mechanisms such as passive diffusion, gravity-driven flow, or integrated microfluidic structures that automatically facilitate medium replacement without requiring complex external manipulation. This reduces the operational complexity while maintaining the ability to remove harmful reagents and enable reliable enzymatic reactions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Flexible membranes or thin film structures are employed to enable controlled exchange of buffers and reagents across compartment boundaries. These flexible structures allow selective permeability and controlled access for medium replacement while maintaining compartment integrity, thereby simplifying the buffer exchange process and reducing fluidic operation complexity compared to rigid or complex fluidic systems.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The capsules enable high-throughput, massively parallel processing and analysis of biological samples, maintaining encapsulated cells alive for extended periods and supporting multiple temperature cycles, while allowing for efficient genotypic and phenotypic analysis.

Implementation Method 1

causing a separation into inner and outer phases of the fluidic droplet containing the species

Methodology Applied
Scientific EffectLiquid-liquid phase separation: Phase Change

Implementation Method 2

inducing the gelation of the outer phase of the fluidic droplet containing the species

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS20250327725A1Systems and methods for encapsulation and multi-step processing of biological samples
Publication Date: 2025.10.23 DROPLET GENOMICS UAB
  • US20250327725A1 patent drawing
  • US20250327725A1 patent drawing
  • US20250327725A1 patent drawing

AI summary

This invention relates to methods and systems for isolation of species in semi-permeable capsules and processing of encapsulated species through series of steps and/or reactions. To produce capsules, first aqueous two-phase system (ATPS) droplets are generated using microfluidics system. Then the hydrogel shell layer is hardened by inducing polymerization. As exemplified in this invention to achieve concentric ATPS droplet formation density-matched PEGDA and Dextran polymer solutions can be used. Once a capsule is formed, its composition can be changed by adding new reagents or replacing out old ones (e.g. by resuspending capsules in desired aqueous solution). The hydrogel shell of semi-permeable capsules can be dissolved at selected step during multi-step procedures to release the encapsulated species. This invention exemplifies isolation of individual cells within capsules and using the encapsulated cells for genotypic and phenotypic analysis. This invention also exemplifies use of capsules in multi-step procedures to perform complex biological reactions.