Peltier Element Safety Testing via Thermoelectric Voltage

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Solution Overview

Problem

Peltier elements in small electrical appliances, such as electric shavers, are prone to mechanical or thermal damage, leading to malfunction and potential user safety issues due to changes in internal resistance and cooling performance, which can result in overheating and burns.

Innovation Solution

A method involving the application of voltage to a Peltier element for a specified period, followed by voltage measurement and comparison with a reference value, using a safety device with a microcontroller to assess the thermoelectric voltage and trigger safety measures if the element is defective, ensuring user protection by preventing appliance usage when the element is faulty.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a Peltier element is used for cooling the skin during shaving, then user comfort is improved, but the risk of overheating and burns increases if the element malfunctions

Engineering Contradiction:
Improveuser comfortVSAvoidoverheating and burns
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by performing a safety test before the actual shaving operation. The control circuit applies a test voltage to the Peltier element, measures the resulting thermoelectric voltage, and compares it against reference values to detect defects before the element is used for cooling, thereby preventing potential overheating and burns while maintaining user comfort

Inventive Principle:
Principle #10Preliminary action

2Duration of action of stationary object

If the Peltier element operates continuously, then cooling performance is maintained, but the element may be destroyed by mechanical or thermal effects

Engineering Contradiction:
Improvecooling performanceVSAvoidelement integrity
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent implements feedback by continuously monitoring the thermoelectric voltage of the Peltier element during operation. The control circuit measures the voltage generated by the element and compares it against reference values, providing real-time feedback that allows the system to detect degradation or damage and adjust or terminate operation to prevent element destruction while maintaining cooling performance

Inventive Principle:
Principle #23Feedback

3Reliability

If a safety test is performed before operation, then user safety is improved, but the testing time and complexity increase

Engineering Contradiction:
Improveuser safetyVSAvoidtesting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies partial action by performing a simplified safety test that uses only a brief voltage application and measurement of thermoelectric voltage, rather than comprehensive testing procedures. This partial testing approach provides sufficient safety assurance while minimizing the time lost before the appliance can be used for its intended cooling function

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides a rapid and reliable means to test Peltier elements, ensuring user safety by preventing the use of defective elements and maintaining the appliance's cooling performance, thereby preventing overheating and ensuring the safety of the user during operation.

Implementation Method 1

a voltage is applied to the Peltier element for a certain period of time... a temperature difference arises between the cold side of the Peltier element and the warm side of the Peltier element

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Implementation Method 2

after the voltage is switched off a thermoelectric voltage which corresponds to this temperature difference will be measurable at the Peltier element

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Data Source

PatentEP2500957B1Method for testing a peltier element as well as a small electrical appliance with a peltier element and a safety device
Publication Date: 2015.08.26 BRAUN GMBH
  • EP2500957B1 patent drawingFigure 1
  • EP2500957B1 patent drawingFigure 2

AI summary

A method with the following steps is described for testing a Peltier element: - applying a voltage to the Peltier element, - switching off the voltage at the end of a defined period of time, - measuring the voltage at the Peltier element and - comparing the measured voltage with a reference value. Furthermore, a small electrical appliance (for example an electric shaver) with a Peltier element is described, which small electrical appliance has a safety device which ensures that a malfunction of the Peltier element cannot result in danger to the user.