PEM Fuel Cell Group Regeneration via Oxidizer-Depleting Recirculation

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Solution Overview

Problem

Proton exchange membrane fuel cells (PEMFC) face challenges in increasing performance and lifespan due to irreversible and reversible degradations, with existing regeneration methods causing heterogeneity in cell operation, imbalance, and inefficiencies such as sharp drops in electrical power and significant hydrogen consumption.

Innovation Solution

A regeneration system and method that involves a fluidic circuit with recirculation lines to deplete oxidizer supply while maintaining high fluid flow rates, allowing groups of cells to operate at low potential for regeneration, thereby reducing Pt-Ox oxides and promoting homogeneous regeneration without auxiliary power supplies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air supply is reduced to eliminate Pt-Ox oxides during regeneration, then catalyst active sites are reactivated, but electrical power drops sharply and auxiliary power supply is required

Engineering Contradiction:
Improvecatalyst active sites availabilityVSAvoidelectrical power
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The fuel cell stack is divided into multiple groups of cells, allowing selective regeneration of specific groups while others continue operating. The fluidic circuit enables independent control of air supply to different groups, so regeneration can be performed on one group without shutting down the entire stack, thus maintaining electrical power output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different operational conditions are applied to different groups of cells based on their regeneration needs. Some groups receive reduced air supply for oxide elimination while others receive nominal air supply for continuous power generation. This localized differentiation allows catalyst reactivation in specific areas without compromising overall stack power output.

Inventive Principle:
Principle #3Local quality

2Reliability

If temporary air shortage is used for regeneration, then Pt-Ox oxides are eliminated, but heterogeneity in cell operation is accelerated and irreversible degradation is worsened

Engineering Contradiction:
Improvecatalyst activityVSAvoidcell operation homogeneity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The stack is segmented into multiple groups that can be regenerated sequentially or in parallel under controlled conditions. This prevents all cells from experiencing simultaneous air shortage, thereby avoiding accelerated heterogeneity and irreversible degradation that would occur with global air reduction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Regeneration is performed periodically on different groups rather than continuously on all groups. This periodic alternation allows cells to be regenerated under controlled air shortage conditions while other groups operate normally, preventing the development of operational heterogeneity and maintaining overall cell uniformity.

Inventive Principle:
Principle #19Periodic action

3Reliability

If air supply is reduced during regeneration, then oxide elimination is achieved, but hydrogen consumption increases significantly

Engineering Contradiction:
Improvecatalyst active sitesVSAvoidhydrogen consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

By segmenting the stack into multiple groups and regenerating only one group at a time while others operate normally, the duration and extent of air shortage conditions are minimized. This reduces the overall hydrogen consumption that would occur if all cells were subjected to prolonged low-potential operation for oxide elimination.

Inventive Principle:
Principle #1Segmentation

4Stability of the object's composition

If recirculation is used to deplete oxidizer, then homogeneous regeneration is achieved, but device complexity increases

Engineering Contradiction:
Improveregeneration homogeneityVSAvoidfluidic circuit complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The fluidic circuit components (switches, recirculation lines) serve multiple functions: they enable selective group regeneration, control air distribution to maintain homogeneity, and allow the system to operate in different modes (normal operation, regeneration of individual groups, regeneration of multiple groups). This multi-functionality justifies the added complexity by providing versatile control capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient and homogeneous regeneration of PEMFCs by maintaining high fluid flow rates and reducing oxidizer mole fractions, effectively reactivating catalyst sites, reducing surface oxides, and limiting hydrogen consumption and heat production during the regeneration phase.

Implementation Method 1

a recirculation line configured to connect the inlet and outlet of the group in question, said recirculation line including a recirculation switch configured to allow or block the flow of fluid

Methodology Applied
Scientific EffectFluid recirculation: Convection

Implementation Method 2

These Pt-Ox oxides at the cathode can, however, be eliminated by lowering the cathode potential sufficiently low and for a sufficient duration. This makes the metallic Pt active sites accessible again.

Methodology Applied
Scientific EffectElectrochemical reduction: Reduction

Data Source

PatentEP4120407B1System for regenerating a fuel cell comprising a plurality of groups and regeneration method
Publication Date: 2023.12.13 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • EP4120407B1 patent drawingFigure 1
  • EP4120407B1 patent drawingFigure 2
  • EP4120407B1 patent drawingFigure 3

AI summary

The invention relates to a fuel cell and a method for regenerating this cell, comprising: - Supplying the cell via the main supply conduit (40) with a fluid having a nominal flow rate and a nominal mole fraction of oxidant, during a regeneration phase of a given group (1): - Switching the inlet (141, 241), outlet (51, 52) and recirculation (161, 261) switches of the fluidic circuit so as to supply the given group (1) from the recirculation line (16) of said given group and from a fluidic discharge line (25) of at least one other group (2), - Applying a regeneration voltage Ve to the cells of said given group (1), Ve being less than or equal to 0.3 V.