PEM Hypoxia Air Supply Matched to Pilot Breathing Demand

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Solution Overview

Problem

Current hypoxia training devices for pilots are limited by their bulkiness, high maintenance requirements, and inability to integrate seamlessly with full-motion flight simulators, leading to inefficient and risky training due to the use of Low-Pressure Chambers and Reduced-Oxygen Breathing Devices.

Innovation Solution

A compact, low-maintenance electrochemical oxygen separation device using proton exchange membrane electrochemical cells to simulate high-altitude conditions by removing oxygen from ambient air, controlled by sensors and a processor to match the pilot's breathing patterns, eliminating the need for compressed gases and allowing pressure-on-demand oxygen reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Low-Pressure Chambers are used for hypoxia training, then high-altitude conditions can be simulated, but the training becomes costly, time-consuming, and exposes trainees to risks of decompression sickness and barotraumas

Engineering Contradiction:
Improvetraining safetyVSAvoidtraining system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts only the essential element needed for hypoxia training - oxygen removal from air - while eliminating the complex and dangerous low-pressure chamber environment. The electrochemical cell selectively removes oxygen from ambient air to create hypoxic conditions without requiring vacuum or pressure control systems, thus achieving the training objective while avoiding decompression sickness and barotrauma risks

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the mechanical/physical system of Low-Pressure Chambers with an electrochemical system. Instead of using mechanical pressure control to simulate altitude, the patent uses electrochemical oxygen removal to directly create hypoxic conditions, eliminating the need for complex pressure regulation mechanisms and associated safety risks

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If Reduced-Oxygen Breathing Devices are used, then training can be conducted without LPC risks, but the devices are bulky and impose heavy logistical burdens

Engineering Contradiction:
Improvetraining safetyVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The invention changes the operational parameters of oxygen delivery from fixed flow rates to demand-based variable flow rates. The electrochemical cell adjusts oxygen removal based on the trainee's actual breathing demand, allowing the device to be smaller and lighter while maintaining safety and effectiveness throughout the training session

Inventive Principle:
Principle #35Parameter changes

3Productivity

If conventional training devices are used, then hypoxia training can be conducted, but integration with flight simulator software is difficult

Engineering Contradiction:
Improvetraining efficiencyVSAvoidsystem integration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention creates a universal training system that can be integrated with various flight simulator platforms. The electrochemical hypoxia device is designed with standardized interfaces and control protocols that allow seamless integration with full-motion flight simulators, enabling coordinated operation between the physiological training component and the flight simulation software without complex custom integration work

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of operation

If fixed gas flow rates are provided, then device operation is simplified, but air starvation of trainees occurs

Engineering Contradiction:
Improvedevice operation simplicityVSAvoidtrainee safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention implements a feedback control system where the electrochemical cell continuously monitors the trainee's breathing patterns and adjusts oxygen removal accordingly. Sensors detect breathing rate and depth, providing real-time feedback to the control system, which then modulates the electrochemical oxygen removal to match demand, preventing air starvation while maintaining simple operation for the instructor

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides efficient, safe, and realistic hypoxia training by accurately simulating high-altitude conditions without the risks associated with traditional methods, enhancing training quality and reducing logistical burdens on training facilities.

Implementation Method 1

one or more electrochemical cells each comprising: a cathode and an anode separated by a proton exchange membrane

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 2

oxygen is removed from the ambient air during contact with the cathode when hydrogen ions separated from liquid water by a catalyst on the anode convert oxygen in the ambient air into water

Methodology Applied
Scientific EffectOxygen reduction reaction: Catalysis

Implementation Method 3

a cathode and an anode separated by a proton exchange membrane

Methodology Applied
Scientific EffectIon transport through membrane: Permeation

Implementation Method 4

hydrogen ions separated from liquid water by a catalyst on the anode convert oxygen in the ambient air into water

Methodology Applied
Scientific EffectElectrochemical ion separation: Electro-Osmosis

Implementation Method 5

water molecules that contact the electrocatalyst are dissociated into hydrogen protons and oxygen by electrolysis

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 6

These devices simulate high altitude atmosphere by delivering oxygen depleted air to the trainee at standard atmospheric pressure via an oxygen mask

Methodology Applied
Scientific EffectHypoxia induction through oxygen removal:

Data Source

PatentEP3454929B1Hypoxia training device
Publication Date: 2023.08.30 LYNNTECH INC
  • EP3454929B1 patent drawingFigure 1
  • EP3454929B1 patent drawingFigure 2A
  • EP3454929B1 patent drawingFigure 2B

AI summary

The present invention includes a device for hypoxia training comprising: one or more electrochemical cells each comprising: a cathode and an anode separated by a proton exchange membrane, each of the anode and cathode in communication with an input and an output, wherein the input of the cathode is in fluid communication with ambient air, and wherein the input of the anode is in fluid communication with a source of liquid water; a power supply connected to the one or more electrochemical cells; and a mask in fluid communication with the output from the cathode of the one or more electrochemical cells, wherein oxygen is removed from the ambient air during contact with the cathode when hydrogen ions separated from liquid water by a catalyst on the anode convert oxygen in the ambient air into water.