PEMFC Cathode Oxygen Control via Exhaust Recirculation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional proton exchange membrane fuel cell (PEMFC) systems face challenges in maintaining stability and current distribution due to anion contaminant accumulation in the cathode, which is exacerbated by low cathode stoichiometry, leading to lower voltage and poorer performance under moderate load conditions.

Innovation Solution

The implementation of an exhaust gas recirculation (EGR) valve in the cathode loop of a PEMFC system allows for controlled recirculation of cathode exhaust gas, adjusting oxygen concentration to improve anion contaminant removal and manage voltage levels, thereby enhancing system stability and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If low cathode stoichiometry is used to improve anion contaminant removal, then contaminant removal is enhanced, but voltage and current distribution stability deteriorate

Engineering Contradiction:
Improveanion contaminant accumulationVSAvoidvoltage stability
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The system dynamically adjusts cathode stoichiometry based on operating conditions. During contaminant removal phases, low stoichiometry is applied, while during normal operation, stoichiometry is increased to maintain stability. This dynamic adjustment allows the system to achieve contaminant removal without permanent degradation of voltage stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements periodic voltage suppression operations and standby operations to create voltage cycles that facilitate anion contaminant removal. These periodic actions are superimposed on normal operation, allowing contaminant removal to occur during specific phases while maintaining overall system reliability throughout the cycle.

Inventive Principle:
Principle #19Periodic action

2Object-generated harmful factors

If low cathode stoichiometry is used to improve anion contaminant removal, then contaminant removal is enhanced, but current distribution deteriorates

Engineering Contradiction:
Improveanion contaminant accumulationVSAvoidcurrent distribution
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The system dynamically adjusts cathode stoichiometry based on operating conditions. During contaminant removal phases, low stoichiometry is applied, while during normal operation, stoichiometry is increased to maintain stability. This dynamic adjustment allows the system to achieve contaminant removal without permanent degradation of voltage stability.

Inventive Principle:
Principle #15Dynamics

3Power

If oxygen concentration in cathode is increased, then voltage levels are improved, but anion contaminant removal is hindered

Engineering Contradiction:
Improvevoltage levelVSAvoidanion contaminant accumulation
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The system implements periodic voltage suppression operations and standby operations to create voltage cycles that facilitate anion contaminant removal. These periodic actions are superimposed on normal operation, allowing contaminant removal to occur during specific phases while maintaining overall system reliability throughout the cycle.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes oxygen concentration parameters periodically. During normal operation, higher oxygen concentration maintains voltage levels, while during voltage suppression operations, oxygen concentration is reduced to facilitate anion contaminant removal from the cathode.

Inventive Principle:
Principle #35Parameter changes

4Object-generated harmful factors

If voltage suppression operations are used to remove anion contaminants, then contaminant removal is improved, but system productivity decreases

Engineering Contradiction:
Improveanion contaminant accumulationVSAvoidsystem output
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The system implements periodic voltage suppression operations and standby operations to create voltage cycles that facilitate anion contaminant removal. These periodic actions are superimposed on normal operation, allowing contaminant removal to occur during specific phases while maintaining overall system reliability throughout the cycle.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system applies voltage suppression and standby operations for limited durations rather than continuously. This partial action approach removes anion contaminants effectively while minimizing the impact on overall system productivity, as the system returns to normal operation after each suppression cycle.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces bulk oxygen transport resistance, increases limiting current, and maintains higher voltage levels under moderate load conditions, while also reducing the need for battery load and minimizing voltage cycles, thus improving overall PEMFC system performance.

Implementation Method 1

an exhaust gas recirculation (EGR) valve may be included in a cathode loop of a PEMFC system to recirculate cathode exhaust to an inlet of a compressor in the cathode loop

Methodology Applied
Scientific EffectGas recirculation: Convection

Implementation Method 2

The cathode compartment may be coupled to a cathode input line associated with a cathode loop of the PEMFC system... a compressor coupled thereto. The compressor may be configured to, among other things, receive an input cathode gas... via a compressor input and supply the input cathode gas to the cathode compartment via a compressor output

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

A hydrogen FC system is an electrochemical device that may include an electrolyte between an anode and a cathode. The anode receives hydrogen gas and the cathode receives oxygen or air. The hydrogen gas is dissociated in the anode to generate free hydrogen protons and electrons. The hydrogen protons may be selectively conducted across the electrolyte. The electrons from the anode cannot pass through the electrolyte, and thus are directed through a load to perform work before being sent to the cathode. The hydrogen protons react with the oxygen and the electrons in the cathode to generate water.

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 4

The hydrogen protons may be selectively conducted across the electrolyte

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 5

An anode and cathode included in a PEMFC may include finely divided catalytic particles (e.g., platinum particles) supported on carbon particles and mixed with an ionomer. A catalytic mixture may be deposited on opposing sides of the membrane.

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS9806356B2Systems and methods for controlling oxygen concentration in a cathode of a fuel cell system
Publication Date: 2017.10.31 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US9806356B2 patent drawing
  • US9806356B2 patent drawing
  • US9806356B2 patent drawing

AI summary

Systems and methods for improving conditions for anion contaminant removal in a cathode of a PEMFC system are presented. A fuel cell system consistent with certain embodiments may include a cathode compartment having a compressor coupled thereto. The compressor may be configured to receive an input cathode gas via a compressor input and supply the input cathode gas to the cathode compartment via a compressor output. The fuel cell system may further include a cathode gas recirculation value coupled to the cathode compartment configured to receive a cathode exhaust gas output and to selectively provide at least a portion of the cathode exhaust gas output to the compressor input. Consistent with certain embodiments disclosed herein, the compressor may be further configured to supply at least a portion of the cathode exhaust gas output to the cathode compartment via the compressor output.