Pendulum Holder Clearance Adjustment With Inclined Coupling
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing pendulum holders lack precise adjustment of radial play, which can be affected by dirt penetration and is not optimally guided due to direct distance-based radial play mechanisms.
Innovation Solution
A pendulum holder design featuring an inclined surface on one coupling element and bearing bodies within an annular gap between coupling elements, allowing adjustable radial play without dirt ingress, with axial or circumferential inclined surfaces enabling precise adjustment through relative movement and screw thread mechanisms.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If elastic elements are used between coupling elements to enable radial play, then radial play is possible, but the amount of radial play cannot be precisely adjusted and is affected by preload and dirt penetration
Solution Approach 1:
Bearing bodies are introduced as intermediary elements between the first and second coupling elements. These bearing bodies mediate the radial play by rolling between the coupling elements, providing precise and stable radial clearance that is not affected by dirt penetration or preload variations. The bearing bodies transform the direct contact between coupling elements into a controlled rolling contact system.
Solution Approach 2:
The radial play is precisely controlled by changing the dimensional parameters of the annular gap and the bearing bodies. The inner diameter of the first coupling element, the outer diameter of the second coupling element, and the dimensions of the bearing bodies are specifically designed to achieve the desired radial play value. This parameter-based control enables precise adjustment without relying on elastic element preload.
2Manufacturing precision
If the annular gap between coupling elements is made small for precise radial clearance, then radial play is reduced, but contaminants can penetrate the gap and impair the clearance
Solution Approach 1:
The bearing bodies serve as protective intermediaries that fill the annular gap between the coupling elements. By placing these bearing bodies within the gap, the system maintains precise radial clearance while preventing contaminants from penetrating into the gap. The bearing bodies act as a physical barrier that protects the critical clearance zone from contamination.
Solution Approach 2:
The harmful function of the annular gap (contaminant penetration) is eliminated by extracting the gap's void space and replacing it with bearing bodies. The bearing bodies occupy the space that would otherwise be vulnerable to contamination, transforming the gap from a contamination pathway into a controlled bearing arrangement that maintains precision while providing protection.
3Adaptability or versatility
If circumferential inclined surfaces are used for adjustment, then radial play can be adjusted, but the structure becomes complex and manufacturing is more difficult
Solution Approach 1:
The adjustment mechanism is shifted from the circumferential dimension to the axial dimension. Instead of using circumferential inclined surfaces that would require complex multi-surface machining, the patent uses a single axial inclined surface on the second coupling element. This axial inclination, combined with axial movement of the second coupling element relative to the first, achieves the same radial play adjustment function with simpler geometry and manufacturing.
Solution Approach 2:
The conventional approach of using circumferential inclined surfaces is inverted by using an axial inclined surface instead. The adjustment is achieved by moving the coupling elements axially along the inclined surface rather than rotating them circumferentially. This inversion simplifies the surface geometry from multiple circumferential surfaces to a single axial surface, reducing manufacturing complexity while maintaining adjustability.
4Device complexity
If direct distance-based radial play mechanism is used, then the structure is simple, but the guidance of coupling elements is not optimal and radial play cannot be precisely adjusted
Solution Approach 1:
Bearing bodies are introduced as intermediary elements between the coupling elements to achieve precise radial play control. These bearing bodies provide a controlled rolling contact that enables precise adjustment of radial clearance while maintaining relatively simple overall structure. The bearing bodies transform the direct distance-based mechanism into a controlled bearing-supported mechanism that achieves precision without excessive complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables precise and sensitive adjustment of radial play, preventing dirt ingress and optimizing the guidance of tool and machine holder elements with enhanced manufacturing simplicity and economic viability.
Implementation Method 1
bearing bodies (11) are arranged between the first coupling element (8) and the second coupling element (9) in the annular gap (12)
Implementation Method 2
the second coupling element (9) has an inclined surface (10) which, due to its inclined course, has different distances from this central axis
Data Source
AI summary
In a tool holder referred to as a floating holder (1), with a machine mount (2) that can be clamped into a machine tool, and with a tool mount (3) in whose mounting opening (4) a tool can be inserted, and with a between the machine mount (2) and The compensating coupling (6) arranged on the tool holder (3) enables a radial offset between the two mentioned elements of the floating holder (1), wherein two concentric coupling elements (8, 9) are arranged in the compensating coupling (6) and have an annular gap between them (12), of which one coupling element (9) is attached to the machine holder (2) and the other coupling element (8) to the tool holder (3), the invention proposes that one of these coupling elements (8, 9) has an inclined surface (10), which has an increasing radial distance from the central axis of the pendulum holder (1), and that the two coupling elements (8, 9) relative to each other which can be moved and fixed in different relative positions, in such a way that, depending on the relative position, the annular gap (12) between these two coupling elements (8, 9) has a different size effective, which determines the radial mobility between the machine holder (2) and the tool holder (3). Has gap width.
