Penetration Electrode Elastic Support for Thermal Stress

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Solution Overview

Problem

Conventional semiconductor packages experience stress and cracking issues due to thermal expansion coefficient mismatches between semiconductor chips and wiring boards, leading to potential damage when heat is applied.

Innovation Solution

The introduction of a semiconductor package design featuring a penetration electrode with elastic supporting portions that penetrate the semiconductor chip or substrate without contacting its walls, allowing for thermal expansion and reducing stress at the joining interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a semiconductor device is directly mounted on a wiring board, then electrical connection is achieved, but thermal stress causes cracks at the joining portion

Engineering Contradiction:
Improvejoining portion reliabilityVSAvoidthermal stress
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a penetration electrode as an intermediary component between the semiconductor device and wiring board. This penetration electrode includes an elastic supporting portion that acts as a mediator to absorb and distribute thermal stress, preventing direct stress transmission to the joining portion and thereby preventing cracks while maintaining electrical connection reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If rigid electrode structure is used, then electrical connection is stable, but thermal expansion mismatch causes stress concentration

Engineering Contradiction:
Improveelectrical connection stabilityVSAvoidstress concentration
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The patent transforms the rigid electrode structure into a dynamic structure by incorporating an elastic supporting portion. This elastic component can dynamically adjust and deform in response to thermal expansion differences, allowing the electrode to maintain electrical connection stability while accommodating dimensional changes and reducing stress concentration through controlled elastic deformation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the physical parameter of the electrode structure by introducing elasticity through the elastic supporting portion. This parameter change allows the electrode to transition from a rigid state that concentrates stress to a flexible state that can absorb thermal expansion mismatch, thereby reducing stress concentration while maintaining reliable electrical connection.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively relaxes thermal stresses at the joining interface, preventing cracks and ensuring reliable electrical and mechanical connectivity between the semiconductor device and the wiring board even under heat application.

Implementation Method 1

a first supporting portion having elasticity, which is constructed with the penetration portion in an integral manner and is fixed on the one plane; and a second supporting portion having elasticity, which is constructed with the penetration portion in an integral manner and is fixed on the other plane

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

Due to such a difference between the thermal expansion coefficients, there is a problem that when heat is applied to the semiconductor package 300, stresses are produced in joining portions

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS8304862B2Semiconductor package and manufacturing method of the same
Publication Date: 2012.11.06 SHINKO ELECTRIC IND CO LTD
  • US8304862B2 patent drawing
  • US8304862B2 patent drawing
  • US8304862B2 patent drawing

AI summary

A semiconductor package includes: a wiring board; and a semiconductor device which is formed on the wiring board; wherein the semiconductor device includes: a semiconductor chip; and a penetration electrode, one end of which is fixed on one plane of the semiconductor chip, and the other end of which penetrates the semiconductor chip and is fixed on the other plane of the semiconductor chip, the penetration electrode penetrating the semiconductor chip in such a manner that the penetration electrode is not contacted to a wall plane of the semiconductor chip by a space portion formed in the semiconductor chip; and the wiring board and the semiconductor device are electrically connected via the penetration electrode.