Penetrator Fluid Bypass for Puncture Communication Verification

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Solution Overview

Problem

Existing Puncture Communication Tools require the penetrator to be retracted to verify successful penetration of the hydraulic fluid chamber, which can lead to inefficiencies and potential damage due to insufficient pressure change or risk of the penetrator breaking during retraction.

Innovation Solution

A penetrator design with a fluid bypass mechanism, such as an hourglass shape or flared frustoconical structure with recesses or passageways, allows for immediate fluid communication and pressure change registration without retracting the penetrator, ensuring successful penetration confirmation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the penetrator is retracted to verify successful penetration, then the pressure change can be registered, but the penetrator may break during retraction or require additional equipment and time

Engineering Contradiction:
Improvepenetration verification reliabilityVSAvoidoperational complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The penetrator body is segmented into multiple sections with internal fluid passageways that allow hydraulic fluid to flow through the penetrator itself. This segmentation enables pressure change registration without retracting the penetrator, as the fluid can travel through the internal passages to the surface indicator

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The penetrator acts as an intermediary element with built-in fluid communication channels. Instead of requiring direct connection between the hydraulic chamber and surface indicator, the penetrator serves as a mediator that transports hydraulic fluid through its internal passageways, enabling verification while remaining in place

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the penetrator remains in place after penetration, then operational efficiency is improved, but pressure change registration becomes difficult due to the penetrator plugging the opening

Engineering Contradiction:
Improveoperational efficiencyVSAvoidpressure change detection
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The penetrator incorporates porous or permeable sections with internal fluid passageways that allow hydraulic fluid to flow through while the penetrator remains in place. This enables continuous pressure change registration without requiring the penetrator to be withdrawn, maintaining both operational efficiency and detection capability

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The fluid communication path is extended into a different dimension by routing hydraulic fluid through internal passageways within the penetrator's body rather than requiring external flow paths. This dimensional transition allows the penetrator to remain stationary while still enabling pressure change detection

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the penetrator is designed with fluid bypass, then pressure change registration is enabled without retraction, but the penetrator structure becomes more complex

Engineering Contradiction:
Improvepenetration verification easeVSAvoidpenetrator structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The fluid bypass passageways are merged directly into the penetrator's structural body, combining the penetration function and fluid communication function into a single integrated component. This eliminates the need for separate verification mechanisms and reduces overall system complexity despite the enhanced functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The penetrator is designed with multi-functionality, serving both as the penetration element and as the fluid communication conduit. The same structural component that penetrates the wellbore also provides the fluid bypass path, eliminating the need for separate verification equipment and simplifying the overall operational procedure

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and reliable verification of hydraulic chamber penetration with reduced risk of damage, improving operational efficiency and reducing the need for additional actions and equipment.

Implementation Method 1

a fluid bypass disposed in the body

Methodology Applied
Scientific EffectFluid flow through passageways:

Data Source

PatentUS9739119B2Penetrator for a puncture communication tool and method
Publication Date: 2017.08.22 BAKER HUGHES CO
  • US9739119B2 patent drawing
  • US9739119B2 patent drawing
  • US9739119B2 patent drawing

AI summary

A penetrator for a Puncture Communication Tool includes a base; a body extending from the base and terminating at a tip; and a fluid bypass disposed in the body. Communicating a hydraulic chamber.