Pentaprism Optical Adapter for Laser Beam Position Stability

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Solution Overview

Problem

Conventional pentaprism-based optical systems experience beam position variations when rotated, leading to inconsistent exit sites of laser beams due to angle-dependent offsets, which complicates applications requiring precise beam direction control.

Innovation Solution

Incorporating an optical adapter block with specific dimensions and refractive index in front of and potentially behind a conventional pentaprism to compensate for the inherent angle-dependent offset, ensuring a constant exit site for the laser beam regardless of incidence direction, while maintaining right-angle orientation between entering and exiting beams.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional pentaprism is used to deflect laser beams at right angles, then the beam direction can be controlled, but the exit site of the laser beam varies depending on the incidence angle, leading to position instability

Engineering Contradiction:
Improvebeam position stabilityVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The optical system is segmented into multiple functional components: the original pentaprism for beam deflection and an additional optical element (such as a parallel offset element or compensating prism) positioned in front of it. This segmentation allows each element to perform a specific function - the pentaprism maintains the right-angle deflection while the added element compensates for the angle-dependent exit site variation, thereby stabilizing the beam position without requiring complete redesign of the entire optical system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An intermediary optical element is introduced between the laser source and the pentaprism, or between the pentaprism and the target. This intermediary element (such as a parallel offset plate or compensating optical component) acts as a mediator that introduces a counteracting offset to compensate for the position variation caused by the pentaprism's angle-dependent behavior, thereby stabilizing the exit site while maintaining the overall beam deflection function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the optical element is rotated to adjust beam direction, then flexibility in beam orientation is improved, but the exit site position becomes inconsistent due to angle-dependent offsets

Engineering Contradiction:
Improvebeam orientation flexibilityVSAvoidexit site consistency
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The optical element is designed to produce a preliminary offset in the opposite direction to the expected angle-dependent offset from the pentaprism. By pre-positioning this compensating offset through the optical element's design (such as its thickness, refractive index, or geometric configuration), the system counteracts the position variation before it affects the final beam exit site, allowing rotation for orientation adjustment while maintaining exit site consistency.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The optical element's parameters (such as thickness, refractive index, or geometric configuration) are specifically selected and optimized to produce a parallel offset that compensates for the pentaprism's angle-dependent behavior. By carefully controlling these parameters, the system achieves a balance where rotation provides the needed orientation flexibility while the parameter-optimized optical element maintains exit site consistency across different incidence angles.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution maintains a constant exit site for laser beams across rotations, ensuring precise beam direction control and stability, suitable for applications like machine tool measuring devices, with options for weight savings and compact designs.

Implementation Method 1

an optical element is mounted in front of a conventional pentaprism, which element produces a rotary angle-dependent parallel offset

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS7646554B2Optical element for improving laser beam position
Publication Date: 2010.01.12 PRUTECHNIK DIETER BUSCH AG
  • US7646554B2 patent drawing
  • US7646554B2 patent drawing
  • US7646554B2 patent drawing

AI summary

An optical element with improved deflection of a laser light beam calls for combination of a pentaprism with one or more glass blocks or an afocal optical system. A rotational angle-dependent parallel offset of emerging beams is eliminated for the most part.